Umenzi we-gasket ongcono kakhulu wobuchwepheshe obuluhlaza? 

Lapho othile ecela umenzi we-gasket ongcono kakhulu ezimweni zobuchwepheshe obuluhlaza—kungaba amasistimu e-hydrogen, ama-electrolyzer, amaseli kaphethiloli, noma izishintshisi zokushisa ezisebenza kahle kakhulu—umqondo wami wokuqala ukuhlehla. Akukho okungcono kunazo zonke. Kuwugibe, kufana nokucela ithuluzi elingcono kakhulu ngaphandle kokucacisa ukuthi ugawula izinkuni noma ubumba insimbi. Umbuzo wangempela uwukuthi: iyiphi i-sealant esebenza ngokuthembekile ngaphansi kwezimo ezithile, evame ukujezisa, kuyilapho ihambisana neziyalezo zemvelo nokuqina kobuchwepheshe obuluhlaza? Yilapho ingxoxo iba khona ukumoshakala, futhi lapho izixazululo zesitolo sezingxenyekazi ezijwayelekile zehluleka khona ngendlela eyinhlekelele.

Inselele Eyisisekelo: Akukhona nje Ngokubeka uphawu

Izinhlelo zokusebenza zobuchwepheshe obuluhlaza zichaza kabusha ukwehluleka. Enjinini yezimoto yendabuko, i-gasket ekhalayo ingase isho ukuvuza kawoyela okuhamba kancane. Esitakini se-hydrogen fuel cell, ukwehluleka kophawu okuncane kungaholela ekuvukeni kwegesi, ubuthi be-catalyst, noma umcimbi obalulekile wokuphepha. Imithombo yezindaba inolaka: amanzi akhishiwe, i-hydrogen (kokubili ifomu legesi neproton), imijikelezo eshisayo esuka ku-cryogenic iye ku-90°C+, futhi ngezinye izikhathi ama-asidi athambile noma izisekelo. I-sealant yakho kufanele ibe inert yamakhemikhali, ibe nokunamathela kwesikhathi eside, futhi igcine ukunwebeka ngaphansi kwesethi yokucindezela. Ngibone amaqembu ezenzakalela ku-silicone ye-RTV yezinga eliphezulu, ayithola kuphela ukuthi ibola ngemva kwamahora angu-500 endaweni elingisiwe yeseli kaphethiloli ye-PEM, ifaka i-silicone kulwelwesi. Leso yisitaki esingu-$50k sonakaliswe ishubhu lika-$10.

Ukuhambisana kwezinto kuyisango lokuqala. Ukuze uthole isevisi ye-hydrogen, ikakhulukazi ngezingxenye zensimbi, kufanele ugweme ama-sealant angabangela i-hydrogen embrittlement noma aqukethe ama-chloride, ama-sulfide. Ama-flange sealant amaningi avela emhlabeni kawoyela negesi asephumile. Kuma-electrolyzer aphatha i-KOH noma amanzi akhishwe nge-deionized, udinga ukumelana ne-saponification ne-hydrolysis. Ama-epoxy-based form-in-place gaskets (FIPGs) angaba muhle kakhulu kuma-flange aqinile, ensimbi kuye kweyensimbi kuma-heaters, kodwa ahlakazekile. Uma kukhona ukuguquguquka noma ukungezwani kokwanda okushisayo, ziyaqhekeka. Kuwukuhwebelana.

Bese kuba nephrofayili yokwelapha. Ekukhiqizeni, awukwazi ukukhokhela njalo ukwelashwa okugcwele kwamahora angu-24 ekamelweni lokushisa. Ezinye izikhungo zisebenzisa ukwelapha okusheshisa ukushisa. Kodwa kufanele uqiniseke ukuthi izinga lokushisa eliphakeme alidali ukukhipha umoya okungcolisa indawo yomhlangano ehlanzekile. Ngikhumbula ulayini wokuqoqa okushisayo welanga lapho i-anaerobic sealant ekhethiwe iphulukisa khona ngokushesha kakhulu kumapayipi ethusi afudumele phakathi nokuhlanganiswa kwehlobo, okuholela ekugcwaliseni okungaphelele nokuvuza okuvele kuphela ngemva kokuhamba ngebhayisikili ensimini. Iphupho elibi lezindleko zewaranti.

Ukuma Komkhiqizo: Ngale Kweshidi Ledatha

Uzobona amagama amakhulu afana noHenkel (Loctite), ThreeBond, Permatex. Amaphepha abo obuchwepheshe ayisiqalo, kodwa angamadokhumenti okumaketha. Okubalulekile wukukhuluma nonjiniyela bezinhlelo zabo zokusebenza futhi uthole amasampula okuhlola okuqinisekisa KWAKHO okuqondile. Ngezimpawu ezimile kumapuleti okupholisa amabhethri, ngibe nemiphumela emihle nge-silicone ye-Loctite ethile, uchungechunge lwe-5900, edizayinelwe izishintshisi zokushisa. Inonamathela kahle ku-aluminium kanye nokukhululwa kwe-acetic encane ngesikhathi sokwelashwa (ngakho ingozi encane yokugqwala ezindaweni ezibucayi).

Kuzinhlelo zokusebenza ezihlobene ne-hydrogen, kune-niche ekhulayo yama-fluorosilicones nama-elastomer ane-perfluorinated. Ziyabiza, kodwa ukumelana kwazo namakhemikhali akunakuqhathaniswa. Inkampani efana I-Handan Zitai Fetesser Comment Co, Ltd.-ngenkathi engumkhiqizi osheshayo engxenyeni enkulu yaseShayina - uyakuqonda lokhu kusondela. Babona isidingo sezisombululo ezikhethekile zokubopha emibuthanweni yobuchwepheshe obuluhlaza kanye nesidingo samasu ahambisanayo okuvala uphawu. Ukuvakashela isayithi like zitasteners.com, uthola umuzwa wesimiso semvelo sezimboni; akukhona nje ngebhawodi, imayelana nakho konke ubuqotho obuhlangene, okubandakanya nakanjani i-gasket noma i-sealant. Inzuzo yendawo yabo eduze kwemizila emikhulu yezokuthutha ikhombisa isilinganiso sokuhlinzekwa okudingekayo kumaphrojekthi amakhulu obuchwepheshe obuluhlaza.

Unganaki ama-gaskets akhiwe ngaphambilini futhi. Ngezinye izikhathi uketshezi kuyimpendulo engalungile. Kuma-flange amakhulu, ayisicaba kumafreyimu e-electrolyzer, ishidi elisikiwe le-PTFE (ePTFE) enwetshiwe njenge-Gore's noma ishidi le-graphite elaminethiweyo lingakwazi ukudlula noma iyiphi i-sealant esetshenzisiwe, ikakhulukazi ukulungisa nokuqaqa. Kodwa uyakhokha.

I-Quagmire Yokuqinisekisa

Yilapho ithiyori ihlangana khona negrinder. Udinga iphrothokholi yokuhlola elingisa impilo yesevisi yangempela, esheshisiwe kodwa engeyona into engekho. Iphutha elivamile ukwenza nje ukuhlola okuqinile kwengcindezi emazingeni okushisa asekamelweni. Lokho akukutsheli cishe lutho. Udinga ukuhamba ngebhayisikili okushisayo, ukuchayeka kwemidiya, nokudlidliza uma kusebenza. Sakha i-jig yokuhlola elula ebamba amakhuphoni avaliwe kubhavu lamanzi angcolile azungezayo ku-80°C, nokushaqeka kwamasonto onke okushisayo okufika ku-5°C. Sasiyigibela ingcindezi nsuku zonke. I-sealant eyayibukeka iphelele ngemva kwenyanga ngezinye izikhathi yayiyehlisa futhi ivuze ngenyanga yesithathu. Lowo umugqa wesikhathi osebenza nawo.

Esinye isici esibalulekile, esivame ukukhohlwa, ukulungiselelwa kwendawo. I-sealant engcono kakhulu izohluleka endaweni engcolile noma engakhiwe ngendlela engafanele. Okwezinsimbi, ukuqhuma okuncane okulimazayo okulandelwa ukusula kwe-solvent (njenge-isopropyl alcohol) kujwayelekile. Kodwa kwezinye izinhlanganisela ezisetshenziswa emathangeni e-hydrogen angasindi, i-solvent ingahlasela inhlaka. Ungase udinge ukwelashwa nge-plasma. Lokhu ngikufunde kabuhlungu kuphrojekthi yomkhumbi we-carbon fiber composite composite. Ubuhlalu be-sealant busanda kuxebuka ngemva kokwelashwa. Inkinga kwakungewona umkhiqizo; kwakuyinsalela ye-ejenti ecwebezelayo, ekhishwa yisikhunta esingazange siyisuse ngokugcwele.

Izindleko vs. Ukuthembeka: Ukubalwa Kwangempela Okuluhlaza

Kubuchwepheshe obuluhlaza, okuluhlaza kubuye kusho ukuphila isikhathi eside kanye nokumosha okuncane okuvela ekuhlulekeni. Umenzi we-acrylic gasket oshibhile angase onge u-$50 iyunithi ngayinye kodwa abangele izinga lokwehluleka kwenkundla elingu-5%. Izindleko zokulungisa, ukulimala komkhiqizo, nokumoshakala kwezinsiza (okungena esikhundleni semojuli yonke) kuncane ukonga kokuqala. Izindleko zakho eziphelele zokuhlaziywa kobunikazi kufanele zihlanganisa lokhu. Kwesinye isikhathi, ukucacisa i-premium, umkhiqizo ofakazelwe njenge-ThreeBond 1215 (wamaseli kaphethiloli) noma i-epoxy ekhethekile ukuphela komnyakazo onengqondo ngokwezezimali.

Ukuqina kwe-Supply chain nakho kunendaba. Ngesikhathi sokushoda kwama-chip kwakamuva, siphinde sabona ukuphazamiseka kokusetshenziswa kwamakhemikhali okukhethekile. Uma uklama umkhiqizo oncike kumthombo owodwa, i-exotic sealant, ubeka engcupheni umugqa wakho wokukhiqiza. Ukuba nomthombo wesibili ofanelekile, noma ngabe kuncane kakhulu, kuwubuhlakani. Yilapho ukusebenzelana nabakhiqizi abafinyelela umhlaba wonke kanye nezitshalo eziningi, noma abahlinzeki bezimboni ezinkulu abashumekwe kumahabhu afana ne-Yongnian District, kunganikeza ukuzinza.

Ngakho, Ithini Impendulo?

Kuyakhungathekisa ukuthi akucaci, kodwa kuyiqiniso: umenzi we-gasket ongcono kakhulu yilowo odlula ukuhlolwa kwakho kokuqinisekisa okuqondile, okuqondene nohlelo lokusebenza. Qala ngokuchaza imidiya eqondile, izinga lokushisa (umzuzu, ubukhulu, kanye nephrofayili yokugibela ibhayisekili), ingcindezi (i-static ne-dynamic), izinto ezisetshenziswayo, impilo yesevisi edingekayo, kanye nezingqinamba zenqubo yokuhlanganisa. Bese, hlola izimbangi ezimbili noma ezintathu eziphezulu ezivela kubakhiqizi abahloniphekile kuleyo ndawo ngqo.

Ukuze uthole umhlahlandlela onzima: wengcindezi evamile ephansi, amasistimu asekelwe emanzini emazingeni okushisa aphansi, ikhwalithi ephezulu, i-silicone yokwelapha engathathi hlangothi ingase yanele. Ukuze uthole i-hydrogen ne-aggressive chemistry, bheka kuma-fluorosilicones noma ama-fluoropolymers. Kumaflange ensimbi aqinile, anomfutho ophezulu, cabangela ama-anaerobic noma ama-epoxy FIPG. Futhi ungalokothi, ungalokothi weqe umthetho olandelwayo wokulungiselela phezulu.

Akuyona impendulo e-sexy. Ayingeni esihlokweni. Kodwa emiseleni yokukhiqiza ubuchwepheshe obuluhlaza, lapho ukwethembeka kuwukuphela kwento eyenza ubuchwepheshe busebenze, lena kuphela impendulo ephethe amanzi-noma i-hydrogen, ngaleyo ndaba. Umgomo awukona ukuthola umkhiqizo womlingo, kodwa ukusungula isistimu yokuvala enyamalalayo, esebenza kahle futhi enganakiwe empilweni yomkhiqizo. Lokho kungcono kakhulu.