Kodi AI imathandizira bwanji kukhazikika kwa mafakitale? 

Anthu akamalankhula za AI ndi kukhazikika, zokambiranazo nthawi zambiri zimadumphira ku masomphenya amtsogolo: ma gridi odziyimira pawokha, mizinda yodzipangira okha. M'malo opangira zinthu zenizeni, zenizeni ndizovuta komanso zowonjezereka. Kulimbikitsa kwenikweni sikukhudza kusintha anthu ndi maloboti; ndizowonjezera kupanga zisankho mu machitidwe omwe amadziwika kuti ndi owononga komanso osawoneka bwino. Lingaliro lolakwika ndikuti kukhazikika ndikungogwiritsa ntchito mphamvu zochepa. Ndizozama kwambiri-zikukhudza nzeru zamagwiritsidwe ntchito, kuchokera kuzinthu zopangira kupita kuzinthu, ndipo ndipamene zitsanzo zamakina ophunzirira, osati ma AI amtundu uliwonse, akusintha masewera mwakachetechete.

Maziko: Data Fidelity ndi Dark Factory Floor

Simungathe kuyang'anira zomwe simungathe kuziyeza, ndipo kwa zaka zambiri, kukhazikika kwa mafakitale kunali kungoganiza. Tidali ndi mabilu amagetsi, inde, koma kulumikiza kuchuluka kwazomwe zimagwiritsidwa ntchito ndi gulu linalake pamzere wopanga 3 nthawi zambiri kunali kosatheka. Gawo loyamba, losasangalatsa ndikuchulukira kwa sensor komanso mbiri yakale. Ndawonapo zomera zomwe zimayika kugwedezeka kosavuta ndi masensa otentha pamakina amtundu wa compressor amawulula kusagwira bwino ntchito komwe kunawononga 15% ya mphamvu zawo. Kuwonjezeka kwa AI kumayambira apa: kupanga mapasa odalirika a digito amphamvu ndikuyenda kwazinthu. Popanda maziko awa, kukhazikika kulikonse ndikutsatsa.

Izi si pulagi-ndi-sewero. Cholepheretsa chachikulu ndi data silos. Zambiri zopanga zimakhala mu MES, deta yabwino mudongosolo lina, ndi data yamphamvu kuchokera pa mita yogwiritsira ntchito. Kuwona nthawi yofananira ndizovuta. Tinakhala miyezi yambiri pa ntchito yongomanga mapaipi a deta tisanaphunzire chitsanzo chilichonse. Mfungulo sinali njira yabwino kwambiri, koma chidziwitso champhamvu cha data-kuyika chizindikiro chilichonse cha data ndi nkhani (ID yamakina, sitepe, SKU yogulitsa). Granularity iyi ndi yomwe imalola kusanthula kwatanthauzo kwa kukhazikika pambuyo pake.

Ganizirani wopanga zomangira, monga Malingaliro a kampani Handan Zitai Fastener Manufacturing Co., Ltd.. Njira yawo imaphatikizapo kupondaponda, kupaka ulusi, chithandizo cha kutentha, ndi plating. Gawo lirilonse limakhala ndi mbiri yosiyana ya mphamvu ndi zokolola zakuthupi. Pogwiritsira ntchito ng'anjo zawo ndi mabafa oyatsira, amatha kuchoka pamtengo wokwanira pamwezi kupita pamtengo wokwanira wamagetsi pa kilogalamu iliyonse. Zoyambira izi ndizofunikira. Zimasintha kusasunthika kuchoka ku KPI yamakampani kukhala kusintha kwa mzere wopanga komwe manejala wapansi angakhudze.

Kusamalira Kulosera: Chipatso Cholendewera Pansi Chokhala ndi Mizu Yozama

Zokambirana zambiri pa izi zimayamba ndikupewa nthawi yopuma. Njira yokhazikika ndiyokakamiza kwambiri: kulephera kowopsa kumawononga mphamvu ndi zida. Kulephera kwa makina osindikizira osindikizira apamwamba sikungosweka; Zimayambitsa kusalinganika bwino kwa milungu ingapo, zomwe zimatsogolera kuzinthu zosafunikira (zinyalala zakuthupi) ndikuwonjezera mphamvu yokoka. Tinakhazikitsa njira yowunikira kugwedezeka kwamakina oyendetsedwa ndi ma mota omwe sanangoneneratu kulephera, koma adazindikira momwe magwiridwe antchito amagwirira ntchito. Ichi ndi gawo lobisika. Mtunduwu udawonetsa pompa yomwe idagwirabe ntchito koma idataya mphamvu 8%, kutanthauza kuti idakoka kwambiri kuti igwire ntchito yomweyo. Kuyikonza kumapulumutsa mphamvu ndikukulitsa moyo wa injini, kuchepetsa mpweya wokhala m'malo mwake.

Kulephera kunali kuganiza kuti zida zonse zimafunikira kuwunika kofanana. Tinagwiritsa ntchito zida zonse zolumikizira, zomwe zinali zokwera mtengo komanso zotulutsa phokoso. Tinaphunzira kuchita opaleshoni: kuyang'ana kwambiri ogula mphamvu kwambiri ndi node zofunika kwambiri. Kwa kampani ngati Zitai, yomwe malo ake pafupi ndi misewu yayikulu ngati Beijing-Guangzhou Railway amatanthauza kuyang'ana pa kayendetsedwe ka kayendetsedwe kake, kugwiritsa ntchito mitundu yofananira yolosera pa HVAC yawo ndi makina apakatikati a mpweya, omwe nthawi zambiri amakhala ngalande zazikulu kwambiri zamafuta pachomera - amapulumutsa mpweya mwachindunji. The Zitai Fasteners Webusaitiyi ikuwonetsa kukula kwawo; pa voliyumu imeneyo, kuchepetsedwa kwa 2% kwa kutayikira kwa mpweya woponderezedwa, komwe kumadziwika ndi mtundu wamayendedwe a mpweya, kumatanthawuza kubweza kwakukulu kwachuma ndi chilengedwe.

Pali kusintha kwa chikhalidwe panonso. Malingaliro a chitsanzo kuti alowe m'malo mwa gawo lomwe likuwoneka bwino limafuna kudalira. Tidayenera kupanga ma dashboard osavuta omwe amawonetsa kuwonongeka kwa mphamvu mu kWh ndi madola kuti tigule kuchokera kumagulu okonza. Kukhazikika uku ndikofunikira kwambiri pakukhazikitsidwa.

Kukhathamiritsa kwa Njira: Kupitilira Mfundo Zoikika

Kuwongolera kwachikhalidwe kumagwiritsira ntchito malupu a PID kusunga malo okhazikika, monga kutentha kwa ng'anjo. Koma ndi malo otani omwe ali abwino kwambiri pagulu lomwe lapatsidwa? Zimatengera chinyezi chozungulira, kusiyanasiyana kwa aloyi, komanso mphamvu yamakomedwe yomwe mukufuna. Makina ophunzirira makina amatha kukulitsa izi. Pochiza kutentha, tidagwiritsa ntchito njira yolimbikitsira yophunzirira kuti tipeze njira yochepetsera kutentha komanso nthawi yonyowa yofunikira kuti tikwaniritse zofunikira zazitsulo. Zotsatira zake zinali kuchepetsedwa kwa 12% kwa gasi wachilengedwe pagulu lililonse, popanda kunyengerera pamtundu uliwonse.

Nsomba? Muyenera kufotokozera ntchito ya mphotho mosamala. Poyambirira, tinkakonza mphamvu zokhazokha, ndipo chitsanzocho chimasonyeza kuti kutentha kumatsika komwe kumawonjezera dzimbiri mwangozi m'magawo apambuyo - kusuntha katundu wa chilengedwe. Tinayenera kutengera njira yokwaniritsira zolinga zambiri, kulinganiza mphamvu, zokolola zakuthupi, ndi kuthekera kwa njira zotsika. Lingaliro lathunthu ili ndiye maziko a kukhazikika kwa mafakitale; imapewa kukulitsa gawo limodzi ndikuwononga lina.

Pazigawo zokhazikika zopangira magawo, kukhathamiritsa kotereku pamatani masauzande ambiri ndipamene pali mphamvu yayikulu. Imasuntha kukhazikika kuchokera kuchipinda cha boiler kupita ku njira yayikulu yopangira.

Supply Chain ndi Logistics: The Network Effect

Apa ndipamene kuthekera kwa AI kumamveka kwakukulu komanso kokhumudwitsa. Fakitale ikhoza kukhala yogwira ntchito kwambiri, koma ngati mayendedwe ake akuwonongeka, phindu limakhala lochepa. AI imathandizira kukhazikika pano kudzera mumayendedwe mwanzeru komanso kulosera kwazinthu. Tinagwira ntchito yokonza zolowera mkati mwa koyilo yachitsulo yaiwisi. Powunika malo ogulitsa, nthawi zopangira, ndi kuchuluka kwa magalimoto, chitsanzo chinapanga mazenera otumizira omwe amachepetsa nthawi yagalimoto komanso kuloleza kuti achuluke. Izi zidachepetsa kutulutsa kwa Scope 3 kwa opanga komanso ogulitsa.

Kukhumudwa kumabwera chifukwa chogawana deta. Otsatsa nthawi zambiri safuna kugawana zenizeni zenizeni zenizeni kapena deta yamalo. Kupambanaku sikunabwere ndi algorithm yovuta kwambiri, koma ndi buku losavuta la blockchain (lololedwa, osati crypto) lomwe lidalowa mapangano popanda kuwonetsa zambiri za eni ake. Kudalira, kachiwiri, ndiko kulepheretsa.

Malingaliro a kampani Handan Zitai Fastener Manufacturing Co., Ltd.Malo abwino kwambiri oyandikana ndi misewu yayikulu ndi njanji ndi chinthu chachilengedwe. Dongosolo loyendetsedwa ndi AI litha kukhathamiritsa zotuluka pophatikiza malamulo ndikusankha njira yotsika kwambiri ya kaboni (njanji motsutsana ndi galimoto) kutengera changu, kutengera mwayi wamalowo kuti achepetse mpweya wake potumiza.

Circularity and Quality Intelligence

Njira yolunjika kwambiri yokhazikika ndiyo kugwiritsa ntchito zinthu zochepa komanso kupanga zinyalala zochepa. Masomphenya a makompyuta pakuwunika kwaubwino ndizofala, koma ulalo wake wokhazikika ndi wozama. Cholakwika chodziwika msanga chimatanthawuza kuti gawolo litha kukonzedwanso kapena kusinthidwanso m'fakitale, kupeŵa mtengo wamagetsi wotumiza kwa kasitomala, kukanidwa, ndikutumizanso. Zotsogola kwambiri zikugwiritsa ntchito kusanthula kwa spectral panthawi yopanga kulosera zamtundu, kulola kusintha kwanthawi yeniyeni. Tidawona izi pamzere wopukutira: chowunikira cha XRF chidayika deta mu mtundu womwe umayang'anira chemistry yosamba, kuchepetsa kugwiritsa ntchito zitsulo zolemera ndi zinyalala zamatope ndi 20%.

Ndiye pali njira yozungulira yachuma. AI ikhoza kuthandizira kusanja kwazinthu kuti zibwezeretsedwe. Kwa zomangira zitsulo, kusanja kumapeto kwa moyo kumakhala kovuta. Tinayesa makina pogwiritsa ntchito kujambula kwa hyperspectral ndi CNN kuti azitha kusankha zosapanga dzimbiri kuchokera kuzitsulo zazitsulo, kuonjezera chiyero ndi mtengo wa chakudya chobwezerezedwanso. Izi zimapangitsa kutseka kwa loop yazinthu kukhala yotheka.

Pazigawo zazikulu zopanga, kuphatikiza nzeru zamtundu uwu kudutsa gawo lokhazikika kupanga unyolo kumatanthauza zinthu zochepa zomwe zidachotsedwa komanso zinyalala zochepa zomwe zimatumizidwa kutayira. Imasintha kuwongolera kwapamwamba kuchokera ku malo okwera mtengo kukhala dalaivala wokhazikika wokhazikika.

The Human Factor ndi Implementation Quagmire

Palibe mwa izi chomwe chimagwira ntchito popanda anthu. Cholephera chachikulu chomwe ndidachiwonapo chinali projekiti yowongolera magetsi yomwe mainjiniya adapanga mopanda chopanda kanthu. Zitsanzozo zinali zanzeru, koma sananyalanyaze chidziwitso chachinsinsi cha ogwira ntchito omwe ankadziwa kuti Machine 4 imatentha masana masana. Dongosolo linalephera. Kupambana kudabwera pomwe tidapanga njira zopangira upangiri wosakanizidwa. Chitsanzocho chimapereka mfundo yokhazikitsidwa, koma wogwiritsa ntchitoyo akhoza kuvomereza, kukana, kapena kusintha, ndi makina ophunzirira kuchokera ku ndemangazo. Izi zimakulitsa chidaliro ndikukulitsa chidziwitso chamunthu.

Kukhazikitsa ndi marathon. Pamafunika kuleza mtima kuti mupange zomangira za data, kudzichepetsa kuti muyambe ndi mzere umodzi wa ndondomeko, ndi magulu ogwirizanitsa omwe amaphatikiza OT, IT, ndi luso lokhazikika. Cholinga sichikhala chonyezimira cha AI-powered press release. Ndiko kusokoneza, kuwonjezereka kwa mazana a kukhathamiritsa kwazing'ono: madigiri ochepa adametedwa pang'anjo apa, njira yagalimoto yofupikitsidwa pamenepo, zidutswa za zidutswa zimapewedwa. Umu ndi momwe AI imalimbikitsira kukhazikika kwa mafakitale-osati ndi kugunda, koma ndi ma miliyoni miliyoni omwe amatsogolera mwakachetechete njira yopita patsogolo, yosawononga.