Foam gasket basa mugreen tech? 

Iwe unoziva, kana vanhu vachitaura nezvegirinhi tekinoroji, vanobva vasvetukira kune solar panels, mhepo turbines, kana pamwe hydrogen maseru. Kashoma hapana munhu anounza furo gaskets. Ndiyo yekutanga kusanzwisisa. Muchokwadi, kana iwe wakambove pafekitori pasi uchiunganidza bhatiri rakavharirwa kana kuvhara kupisa kunopisa, iwe unoziva kuti gasket yakasarudzwa zvisina kunaka inogona kukanganisa mashandiro ehurongwa hwese. Hazvisi zvekuisa chisimbiso chete; ndezvekutarisira kwemafuta, kunyungudika kwekudengenyeka, uye hupenyu hurefu hwezvinhu. Ndakaona mapurojekiti uko mainjiniya akatarisa aive ari pazvikamu zvekutanga, kungove nekutadza kwemunda kunoteedzerwa kumashure kwekushatisa gasket kana kubuda kunze uko kwakasvibisa nharaunda dzakaoma. Ndiko kunofanira kutanga nhaurirano chaiyo.

The Overlooked Interface

Mune yakasvibirira tekinoroji masisitimu - funga maindasitiri-mwero bhatiri simba rekuchengetedza masisitimu (BESS) kana ekunze photovoltaic inverter makabati - kuvharika kwezvakatipoteredza kunokosha. Asi hakusi kungochengeta mvura kunze. Zviri pamusoro pekutonga iyo micro-environment mukati. Iyo yakavharwa-loop sisitimu yekutonhora kwemvura mubhatiri pack, semuenzaniso, inotsamira pamagaskets kuchengetedza kudzvanywa uye kudzivirira inotonhorera kuvuza. Kana iyo furo compresses seti isiriyo, kana zvinhu zvacho zvisingaenderane neinotonhorera, unowana seepage. Iyo inotonhorera, kazhinji yakasarudzika dielectric fluid, inodhura uye kurasikirwa kwayo kunorova zvakananga metrics. Ini ndinoyeuka bvunzo apo chikamu chemukwikwidzi chakakundikana IP67 certification kwete nekuda kwekugadzira, asi nekuti yakapihwa foam gasket yaive isingaenderane sero chimiro, zvichikonzera kutadza kwekumanikidza kwenzvimbo. Kugadzirisa kwanga kusiri kugadzirwa patsva, asi shanduko yezvinhu kune imwe yunifomu, yakabatana-yakabatana polyethylene furo.

Zvadaro pane thermal aspect. Vazhinji vanofungidzira simbi kana rabha ndiyo yekuenda kune yekupisa pads. Asi mumashandisirwo anoda zvese kuvharirwa uye kuiswa chisimbiso, senge imba yemhepo-inopisa kupisa pombi yekudzora unit, silicone-yakavharidzirwa urethane foam gasket inoita mabasa maviri. Iyo inovhara iyo kabati kurwisa guruva uye unyoro ichipa yekupisa yekupisa kudzivirira condensation pamagetsi emukati. Chinokosha ndechekupenya kwekuvhara uye kupora kwefuro. Kana kudzoreredza kwakanyanyisa kunonoka mushure mekumanikidzwa panguva yekuungana, chisimbiso chinozorora pamusoro pemhepo inopisa. Isu takadzidza izvi nenzira yakaoma pachirongwa chekutanga, tichishandisa yakajairwa rebond furo iro rakaita zvakanaka mukuyedzwa kwakamira asi rakakundikana mushure memwedzi mitanhatu yemazuva ese ekupisa bhasikoro. Iyo gap yakagadzirwa yakabvumira kunyorova kwemhepo kupinda, zvichitungamira mukuora pazvivharo zvekupedzisira.

Kusarudzwa kwezvinhu nderimwe gomba. "Green" haifanire kungoreva mashandisirwo asi iyo gasket pachayo. Chlorinated kana brominated flame retardants mumafuro, zvakajairika kusangana neUL 94 V-0 mune zvemagetsi, zvinogona kupesana neiyo yakazara-lifecycle ethos yegirinhi tekinoroji kana vakaomesa kudzokorora. Iko kune kusundira kune halogen-isina, silicone-yakavakirwa intumescent furo. Ivo vanowedzera pasi pekupisa kuti vavhare mapeji zvirinani, chivakwa chakakosha kune bhatiri pack moto yekudzivirira nzira. Kutsanangura izvi hakusi nyore nguva dzose; mutengo wavo wakakwira uye maparameter ekugadzirisa panguva yekufa-kucheka ari kusimba. Kugona kwemutengesi pano ndiko kugadzira-kana-kupwanya.

Panyika: Zvekufambisa uye Supply Chain Realities

Izvi zvinondiunza kune chimwe chinhu chinoshanda: geography uye logistics. Kugadzirwa kweaya emhando yezvikamu hakuna kugovaniswa zvakaenzana. Kune yakakwira-vhoriyamu, yakanyatso-fa-yakachekwa furo zvikamu, iwe unoda mutengesi ane yakasimba zvinhu zvesainzi inotsigirwa uye kuenderana kwekugadzira. Ndakashanda nevabatsiri mumabhesi makuru emaindasitiri uko ecosystem inotsigira izvi. Somuenzaniso, Handan Zitai Fastener Kugadzira Co, Ltd., inoshanda kubva kune yakakura chiyero chikamu chekugadzira base muChina muYongnian, Handan, inounza maonero akakodzera. Kunyange zvichizivikanwa nemafasteners, mahubhu akadaro anowanzo kuve nehunyanzvi hwepadyo mukuisa chisimbiso mhinduro nekuda kwekubatanidzwa kwekusangana. Nzvimbo yavo iri padhuze nemakiyi ekutakura tsinga seBeijing-Guangzhou Railway uye National Highway 107 haisi mutsara pawebhusaiti (https://www.zitafornasteers.com); inoshandura kune inobatika logistics kunyatsoshanda. Paunenge uchitonga ichangoburwa-mu-nguva gungano remhepo turbine nacelle magungano muTianjin chiteshi, kuve nemupi wegasket anogona kufambisa chigadzirwa kuburikidza nemugwagwa uye njanji pasina kunonoka chikamu chisingagone kutaurirana chekuvimbika equation. Gasket rakagara mudura rechiteshi harinamati chero chinhu.

Asi kuva pedyo hakusi zvose. Ndakaona vatengesi vari munzvimbo dzakabatana zvakanaka vachiri kutadza kutevedzera zvinhu. Mugreen tech, kunyanya kune zvikamu zvinosangana nezvinotonhodza kana mukati menzira dzemhepo (senge mumatura emagetsi emagetsi), unoda zvinyorwa zvizere pakuumbwa kwepolymer uye zvinogona kubuda. Mutengesi anoda chirango kuti ape batch-chaiyo zvitupa. Apa ndipo pane basa rekushanda kwechikwata chekugadzira. Kuwanda kwevagadziri vechikamu munzvimbo yakaita seYongnian vanogona kukurudzira makwikwi pamhando, kwete mutengo chete. Kune purojekiti inosanganisira masero emafuta ePEM, isu takagadzira-yakaumbwa, conductive kabhoni-yakarodha foam gaskets yebipolar plate sealing. Masampuli ekutanga kubva kumusangano wepanzvimbo akakundikana bvunzo dzekuita mushure mekuchembera mune yakateedzerwa reformate gasi. Nyaya yaive yebhinder migration. Isu takachinjira kune yakawedzera kusimbiswa processor inogona kudzora maitiro ekarenda zvirinani, uye ivo vakave vari munzvimbo imwecheteyo yakafara maindasitiri, vachikwirisa macheni ekupa zvinhu ipapo.

Kukundikana kazhinji kunouya kubva pakusangana pakati pegasket uye chisungo, chaizvo. Iyo foam gasket yakamanikidzwa nebhaudhi yakatenderedza sevhisi hatch pane solar tracker drive. Kana iyo torque yefastener isingataurwe pamwe chete neiyo gasket's compression stress-strain curve, iwe ungave under-compress (leak) kana over-compress (kupwanya zvachose furo, kurasikirwa kupora uye chisimbiso). Ichi ndicho chikonzero makambani anonzwisisa zvese kutsanya uye kuisa chisimbiso, senge a fastener mugadziri kusiyanisa muzvigadzirwa zvekuisa chisimbiso, inogona kuva neruzivo rwekuita. Vanowana iyo mechanical system. Webhusaiti yeZitai Fasteners inotaura nezvekutarisisa kwavo pakugadzirwa kwezvikamu zvakajairika; ruzivo rwehwaro urwu rwakakosha. A gasket kashoma chitsuwa; chikamu chegungano rakasungirirwa.

Case in Point: Iyo Battery Module Leak

Rega nditsanangure ongororo chaiyo. Mutengi akashuma kudonha zvishoma nezvishoma mukutonhodza kuita mumamodules avo e-lithium-ion bhatiri yemabhazi emagetsi. Iwo ma module aive emvura-akanyoroveswa kuburikidza nendiro inotonhora. Thermal imaging yakaratidza kugovera tembiricha isina kuenzana. Takabvisa yuniti tikawana iyo inotonhorera chiteshi gasket - yakatetepa, gobvu EPDM furo ine inonamira layer - yakanga yadzikira zvishoma uye yakabvumira imwe miniti yekudonha nzira. Iyo inotonhodza yakanga yashatisa zvishoma nezvishoma kupinda mufuro repadhuze rinodzivirira, richidzikisira zvimiro zvayo zvekupisa. Chikonzero chikuru chaive chisiri chekunamatira pakutanga, asi kugadzirira kwepamusoro kwealuminium inotonhora ndiro. Yakanga iine chigayo chekupedzisa icho chakanyanya kutsvedzerera kuti chinonamirwa chiite chisungo chinogara, chakasanganiswa nekusawirirana kwekuwedzera kwekupisa. "Kugadzirisa" mumunda kwaiva kushandisa silicone bead, iyo yakashata uye isingavimbiki. Mhinduro yakakodzera yaive yekuchinja kune gasket ine akasiyana adhesive system uye kutsanangura light abrasive pretreatment yealuminium. Iyo gasket zvinhu pachayo yaive yakanaka; kukundikana yaive nyaya yekubatanidza system. Izvi zvinowanzoitika-iyo Foam Gasket inotora mhosva, asi dambudziko rinowanzo mukugadzirwa kwekusangana kana kutaridzika kwepamusoro.

Chiitiko ichi chakatisundidzira kuti titarise zvakanyanya kuvharika-sero foams maringe neakavhurika-sero remvura inopindirana. Yakavharwa-sero intuitive yekuisa chisimbiso chemvura, asi kana iri gasi (senge mune yakamanikidzwa mweya yekuchengetedza simba mudziyo chisimbiso), mwero wekupararira kuburikidza nefoam matrix inonyanya kukosha. Kune hydrogen compressor, takaedza akati wandei fluorosilicone furo. Iyo yekutadza modhi yaisave yekuvuza yega, asi hydrogen embrittlement yefuro binder nekufamba kwenguva, zvichiita kuti gasket riite brittle uye riite guruva panguva yedisassembly yekugadzirisa. Kusvibiswa uku idambudziko guru. Takazoenda kune PTFE-yakavakirwa furo rakawedzera, iro raive nani makemikari kuramba asi raive dambudziko rekufa-kucheka zvakachena pasina kubvarura. Mutengesi aifanira kuisa mari mune zvitsva zvekushandisa. Chero sarudzo ine ripple effect.

Kupfuura Kuisa Chisimbiso: Acoustic uye Vibration Damping

Basa rinonyanya kukurukurwa iruzha nekuzunguza. Makuru egirinhi tekinoroji kumisikidzwa - mhepo magiya mabhokisi, hydroelectric turbine horo, maindasitiri compressors ekutora kabhoni - ane ruzha. Foam gaskets pamapanera ekupinda uye pakati pezvikamu zvezvimiro zvinopa acoustic damping. Asi hazvisi zvekungorova pafuro gobvu. Misa-yakatakura vinyl ine furo inotsigirwa yakajairika, asi furo density uye ukobvu hunofanirwa kutariswa kune inotangwa frequency. Mune purojekiti yemagetsi emagetsi ekudzora kabati, dhizaini yekutanga yakashandisa generic acoustic foam. Yakanyorovesa ruzha rwepamusoro-soro zvakanaka asi haina chayakaita kune yakaderera-frequency hum kubva kune matransformer, ndiko kwaive kunyunyuta kukuru. Isu taifanira kutevedzera sisitimu uye kutsanangura yakawanda-layer foam ine barriers septum. Mutengo wakawedzera, asi maitiro ekuita akazadzikiswa. Iyi green tech zvakare: kuvandudza nharaunda yekushanda uye kuderedza kusvibiswa kweruzha.

Vibration damping yakakosha pakurarama kwenguva refu. Mune solar tracking system, madhiraivha uye actuators ari pasi pekugara, kudiki kufamba uye mhepo-induced vibration. A foam gasket panzvimbo dzekukwira anogona kudzivirira kushungurudza corrosion uye kusununguka. Ndinoyeuka ndichiongorora purazi rezuva apo mabhaudhi pamitsara yetracker akanga asunungurwa. Magadzirirwo ekutanga aive newachi flat flat. Kudzorerazve newasher yaive neyakasanganiswa EPDM foam layer kune rimwe divi yakagadzirisa nyaya. Furo racho raiita sechitubu chekiyi washer yemhando, ichichengetedza chirambi. Icho chikamu chidiki, asi kuzviuru zvematracker, chinodzivirira misoro mikuru yeO&M. Urwu ndirwo rudzi rwechishandiso, chisina kunaka chekushandisa uko foam gaskets vanowana kuchengetedza kwavo.

Iyo Sustainability Loop

Pakupedzisira, ngatitaure nezvekuguma-kwehupenyu. Iyo chaiyo yakasvibira tekinoroji chigadzirwa inofunga disassembly uye kudzoreredza zvinhu. Pressure-sensitive adhesive (PSA) foam gaskets idambudziko kune vanogadzira zvakare. Vanosvibisa aluminium kana plastiki hova. Kune kukura kuri kufarira mune thermoplastic furo gaskets inogona kupisa-yakapetwa kana inofambirana neiyo base zvinhu zvekudzokorodza rwizi. Semuenzaniso, polyolefin foam gasket pane polypropylene bhatiri imba inogona kugadzirwa kuti inyunguduke uye kusanganiswa panguva yePP yekudzokorodza maitiro pasina kushatisa mhando. Iyi ndiyo yekucheka-kumucheto uye haisati yakajairika. Takatora chikamu mukutyaira nemugadziri weEV achitarisa izvi. Dambudziko raive rekutsvaga furo raisangana nekunonoka kwemurazvo, kuisa chisimbiso, uye kudzokorodza trifecta. Iko kukanganisa kwazvino kuri kushandisa dhizaini inopatsanurika: clip-in foam strip isina anonamatira. Inoshanda kana dhizaini yeimba ine groove yakakodzera, asi inowedzera matanho egungano. Iko kutengeserana.

Saka, chii mutongo? Basa re foam gasket mune green tech zvine chekuita nezve kutendeseka kwehurongwa uye kushanda zvakanaka pamainterfaces. Icho chinyorwa chemunda chinoyera. Sarudzo isina kunaka yegasket inogona kutungamira mukurasikirwa kwesimba (kupisa, kuyerera), kutadza nguva isati yakwana, kuwedzera kugadzirisa, uye kugadzirisa zvakare matambudziko. Iwo akanakisa maitiro anosanganisira kufunga nezvayo sechikamu chehurongwa kubva pakutanga, kunzwisisa kupindirana kwayo kwezvinhu, uye kutsvaga kubva kune vatengesi vanobata mekiniki nemamiriro ekunze. Haisi chinhu chekutengesa. Mukusundidzira tekinoroji yakasvibira, dzimwe nguva chisimbiso chidiki ndicho chinodzora kudonha kukuru-mukuita, kuvimbika, uye pakupedzisira, vimbiso yezvakatipoteredza pachayo.