Na'urorin haɗi na tsarin ƙarfe: sabbin sababbin abubuwa? 

Lokacin da kuka ji sabbin sabbin abubuwa a cikin na'urorin na'urorin ƙarfe na ƙarfe, yawancin hankali suna tsalle zuwa sabbin gami masu walƙiya ko cikakkun ƙwayoyin walda na mutum-mutumi masu sarrafa kansu. Wannan sigar kasida ce mai sheki. A ƙasa, sauye-sauye na ainihi sun fi sauƙi, sau da yawa an haife su daga magance matsalolin dagewa, matsaloli masu banƙyama a kan shafin ko a cikin shagon. Yana da ƙasa game da sake ƙirƙira dabaran da ƙari game da yin haɗin kai-a zahiri-mafi wayo, sauri, kuma mafi aminci a ƙarƙashin matsalolin duniya na gaske. Ƙirƙirar gaskiya sau da yawa tana ta'allaka ne a cikin cikakkun bayanai na bolt, shafi, ko ƙirar ƙira wanda a ƙarshe ya magance abin da injiniyoyin filin suka yi gunaguni game da shi tsawon shekaru.

Bayan Bolt: Sake Tunanin Haɗin Haɗin Kai

Bari mu fara da tawali'u mai ƙarfi mai ƙarfi. Ƙirƙirar ba lallai ba ne a cikin ƙarfin ɗaurenta kuma - mun matsa da hakan sosai. Yana cikin tsarin da ke kewaye da shi. Muna ganin ƙarin haɗe-haɗen mafita, kamar fakitin bolt-washer-nut da aka riga aka haɗa tare da masu wanki masu nuna tashin hankali waɗanda ke da lambobi masu launi ko kuma suna da fitilun da ke faɗuwa a takamaiman juzu'i. Wannan yana da alama mai sauƙi, amma yana magance matsalar rashin daidaituwa ta ƙarar filin. Na tuna wani aikin da ya zama dole mu sake murƙushe dubban kusoshi bayan wani bincike ya gano cewa ba daidai ba ne. Kudin a cikin sa'o'i na mutum yana da ban mamaki. Yunkurin zuwa irin wannan tsarin wauta, tsarin tabbatarwa na gani shiru ne amma babban tsalle.

Sa'an nan kuma akwai haɓakar ƙirar haɗin gwiwa mai mahimmancin zamewa yana turawa zuwa ƙarin aikace-aikace. Bidi'a a nan yana cikin jiyya na fayyace. Ba wai kawai game da fashewar grit ba kuma. Muna gwadawa da ƙayyadaddun suturar mallakar mallaka waɗanda ke ba da daidaito, ƙwararrun ƙima na juzu'i. Wannan yana canza garantin aiki daga madaidaicin fasaha na sandblaster zuwa samfurin ƙera tare da takardar bayanai. Yana ƙara farashi, tabbas, amma don mahimmancin girgizar ƙasa ko mahaɗin kaya mai ƙarfi, yana cire babban canji. Na ga ayyuka sun tsaya cak saboda gwajin gogayya akan samfuran rukunin yanar gizo sun gaza. Yin amfani da abin da aka rigaya ya cancanta daga wurin tafiya zai iya kawar da duk ciwon kai.

Kuma bari muyi magana game da lalata a cikin dubawa. Ɗayan mafi kyawun tabo shine inda membobin galvanized ke haɗuwa. Hanyar tsohuwar makaranta ta shafa fenti a kan tutiya da aka zazzage shi ne abin tsoro mai ban tsoro. Sabbin sabbin abubuwa sun haɗa da haɗa galvanizing tare da ƙaramin bakin ciki na ƙarshe na sutura mai warkarwa, kamar wasu sabbin tsararru na zinc silicates. An ƙera shi don zazzage shi yayin bolting, kuma rufin yana ƙaura a zahiri don kare ƙarfe da aka fallasa. Muna gwada wannan akan dandamalin shiga teku, kuma alamun farko suna da alƙawarin idan aka kwatanta da jajayen tsatsa da muke yawan gani a cikin ramuka a cikin wani yanayi.

Juyin Juyin Juya Halin Natsuwa a Fabrication & Logistics

Ƙirƙirar ba koyaushe samfurin jiki ba ne; wani lokacin tsari ne da sabbin kayan haɗi ke kunnawa. Ɗauki faranti masu haɗawa-CNC. Ƙirƙirar tana cikin software ɗin da ke haɓaka gida kuma, mai mahimmanci, na iya yin rami/shirya ramuka don ƙayyadaddun kayan aikin injina ko ma ƙusoshin walda tare da daidaici mai ban mamaki. Wannan yana jujjuya faranti na jemage zuwa mai haɗin kai tsaye daga jemage. Yana rage lokacin dacewa a cikin tsakar gida da yawa. Na tuna da kyawawan kwanakin da aka yi na alamar hannu da kusurwoyin bidiyo na yankan wuta-haƙuri ya kasance yaƙi koyaushe. Yanzu, karfe ya isa a shirye don kulle, wanda yake jin kamar ƙaramin abin al'ajabi.

Dabarun dabaru da ganowa wani yanki ne. Yana da sauti na yau da kullun, amma alamun RFID ko lambobi masu ƙarfi na QR Laser-wanda aka ɗora kan manyan abubuwan haɗin gwiwa suna zama gama gari. Duban farantin gusset tare da kwamfutar hannu tare da cire takaddun kayan sa, lambar zafi, nau'in fenti, da zanen shigarwa shine mai canza wasa don ingantaccen ganowa da kiyayewa. Mun yi gwajin wannan a kan wani hadadden aikin gadar truss. Lokacin da wata tambaya ta taso game da takamaiman kumburi shekaru daga baya yayin dubawa, gano rikodin ya ɗauki mintuna, ba kwanaki na tsinkaya ta cikin manyan fayilolin da aka adana a cikin akwati na ajiya ba.

Wannan yana da alaƙa cikin haɓakar yanayin halittu na tagwayen dijital. Ƙirƙirar kayan haɗi a nan ita ce wurin kama bayanai na zahiri. Yi tunanin mai wanki mai wayo tare da na'urori masu auna firikwensin da za su iya sa ido kan abin da aka riga aka ɗauka akan lokaci, ko alamar firikwensin lalata da aka welded kusa da wani yanki mai mahimmanci a cikin yanayi mara kyau. Bayanan yana mayar da martani ga samfurin, yana ba da ganewar lafiyar lafiyar lokaci. Har yanzu yana da farashi mai ƙima kuma don aikace-aikace na musamman, amma yana motsawa daga tsantsar R&D zuwa ainihin, idan iyakance, turawa. Ƙimar don sa ido kan tsarin kiwon lafiya na dogon lokaci akan abubuwan da ke da wahalar shiga yana da girma.

Kimiyyar Material: Ba kawai Ƙarfi ba, Amma Mafi Waye

Ee, akwai sabbin karafa, amma ƙayyadaddun ci gaban kayan haɗi yana da ban sha'awa. Dubi abin rufe fuska. Bayan galvanizing mai zafi-tsoma, akwai ayyuka da yawa a cikin tsarin duplex da triplex-haɗa layin tutiya don kariyar cathodic tare da rigar halitta don kariyar shinge da coding launi. Don kamfani mai zurfi a cikin tushen samarwa, kamar Hannun Zetai Mretering co., Ltd. (zaka iya samun zangon su a https://www.zitaifaseners.com), tsayawa kan waɗannan fasahohin shafa yana da mahimmanci. An kafa shi a Yongnian, Handan - zuciyar masana'antar sarrafa kayan aiki ta kasar Sin - kusancinsu da manyan hanyoyin sufuri kamar layin dogo na Beijing-Guangzhou da manyan hanyoyin mota, wata fa'ida ce ta dabaru don samar da albarkatun kasa da rarraba kayan da aka gama, sabbin kayayyaki zuwa wuraren gine-gine na duniya.

Wani motsi na kayan yana cikin abubuwan da ba ƙarfe ba. Babban aiki shims polymer da pads suna samun kyau. Muna amfani da shims na tushen nailan na lantarki a cikin takamaiman aikace-aikace don hana lalata galvanic tsakanin nau'ikan karafa iri ɗaya, kamar kusoshi na ƙarfe na carbon akan membobin aluminum. Makullin ƙirƙira shine a cikin juriya mai raɗaɗi da ƙarfin ɗaukar nauyi na waɗannan polymers, waɗanda yanzu sun haɗu da ƙayyadaddun ƙayyadaddun ƙayyadaddun tsari. Yana da wani alkuki samfurin, amma idan kana bukatar shi, babu wani abu da ke aiki.

Sa'an nan kuma akwai sake fitowa na simintin ƙarfe na simintin gyare-gyare don haɗaɗɗen gine-ginen gine-gine. Ƙirƙirar tana cikin fasahar simintin gyare-gyare da simintin gyare-gyare da kanta, tana ba da damar ingantawa, sifofin halitta waɗanda tashar ta yi lodi da inganci fiye da haɗaɗɗun faranti. Na'urar haɗe-haɗe-kumburi-ya zama na al'ada da aka ƙera, abin da aka kera. Lokacin jagora da farashi sun fi girma, amma don tsarin sa hannu, yana magance ƙalubalen ƙirƙira. Na ga madadin welded don kulli mai rikitarwa yana buƙatar sama da 200 na kowane mutum; simintin simintin gyare-gyaren ba wai kawai ya fi ƙarfi ba amma ya kawar da duk waɗannan abubuwan dubawa.

Haƙiƙanin Fage da Ee, Amma… Factor

Duk wani tattaunawa na ƙirƙira yana buƙatar babban adadin gaskiyar filin. Na karshe kuma mafi girma ba shi da amfani idan ba zai iya tsira daga shafin ba. Misali na yau da kullun: ƙwaya masu kulle kai tare da ingantattun kayan aikin filastik. Mai girma a ka'idar, kiyaye tashin hankali. Amma idan an fallasa su zuwa hasken UV na tsawon watanni kafin taron ƙarshe, filastik ya lalace. Mun koyi cewa da wuya a kan wani aiki a Gabas ta Tsakiya. Ƙirƙirar ta gaza saboda ba a yi la'akari da iyakokin muhallinta ba a cikin tsarin ajiya. Yanzu, ƙayyadaddun ƙayyadaddun abubuwa don irin waɗannan abubuwan sun haɗa da ƙayyadaddun ma'ajiya da ƙa'idodin rayuwa.

Daidaituwa wani filin na ma'adinai ne. Gabatar da sabon, babban aiki mai mahimmanci a kan ƙugiya dole ne a gwada shi tare da kariyar da aka zaɓa a kan karfe da aka haɗa. Na ga wani abin ban mamaki, sabon rufi na tushen yumbu yana amsawa mara kyau tare da takamaiman abin da aka yi amfani da kanti, yana haifar da gazawar mannewa. Sabuntawa a cikin lab dole ne a inganta su a cikin cikakken tsarin mahallin. Wannan shine inda masana'antun da ke da zurfin ilimin aikace-aikacen, galibi waɗanda ke cikin manyan gungun masana'antu, suna ƙara ƙimar gaske fiye da yin ɓangaren kawai.

Kudin da aka gane darajar ya kasance yaƙi na har abada. Yawancin sababbin abubuwa suna ƙara 10-30% zuwa farashin ɓangaren. Tabbatar da mai sarrafa aikin da aka mayar da hankali kan farashi na gaba don ɗaukar su yana buƙatar bayanai masu wuyar gaske akan tanadin rayuwa-rage lokacin shigarwa, ƙarancin kulawa, tsawon rayuwa. Yawancin bayanai ba su da yawa ko takamaiman aikin. Gina wannan tarihin shari'ar shine jinkirin, aiki mara kyau na mai da bidi'a zuwa ma'auni.

Inda Wannan Duk Nuni yake

Don haka, ina yanayin yake? Haɗin kai a bayyane yake: mafi wayo, ƙarin tsarin haɗin kai tare da ginanniyar tabbaci da bayanai. Kullin ba zai zama karfe kawai ba; zai zama wani ƙwararren tsarin tsarin, mai yiwuwa tare da fasfo na dijital. Kerawa zai ci gaba da matsawa zuwa daidaitaccen kit-of-parts, inda aka riga aka ƙera na'urorin haɗi don ɗauka ko toshe tare da ƙaramin daidaitawar rukunin yanar gizo.

Matsayin ƙwararrun masana'antun za su samo asali daga masu kera kayayyaki zuwa masu samar da mafita. Ƙarfin kamfani don bayar da ba kawai fastener ba, amma goyon bayan fasaha akan dacewa da shafi, tsarin shigarwa, har ma da sarrafa kadarar dijital don samfuran su, zai zama mai bambanta. Samfurin na zahiri ya zama yanki ɗaya na babban fakitin sabis.

Ƙarshe, sababbin sababbin abubuwa a cikin na'urorin haɗi na tsarin karfe ba su da game da kanun labarai masu ban mamaki da ƙari game da tsayayye, warware matsala. Suna game da samar da sifofi mafi tsinkaya, dorewa, da sauƙin ginawa daidai a karon farko. Gwajin gaske ba a cikin kasida ko rahoton lab; yana cikin rana mai iska, labarai 50 sun tashi, lokacin da ma'aikatan jirgin ke ƙoƙarin daidaita sassan tare akan jadawalin da kasafin kuɗi. Mafi kyawun sababbin abubuwa su ne waɗanda ke sa wannan lokacin ya fi sauƙi, mafi aminci, kuma mafi tabbata.