Kohler tank rau lub tais gasket innovation? 

Saib Tshaj Tawm Lub Npe Lub Npe

Thaum koj hnov ​​Kohler lub tank rau lub tais gasket kev tsim kho tshiab, feem ntau cov neeg lub siab dhia ncaj nraim mus rau cov npauj npaim zoo nkauj lossis cov khoom siv roj hmab. Qhov ntawd yog kev lag luam tham. Qhov kev hloov tshiab tiag tiag tsis yog ib txwm nyob hauv cov ntaub ntawv tshawb fawb cov ntawv tshaj tawm menyuam yaus; Nws yog feem ntau nyob rau hauv lub mundane, unsexy cov ntsiab lus ntawm geometry, compression teeb kuj, thiab yuav ua li cas nws cuam tshuam nrog xyoo caum-laus, feem ntau tawm-ntawm-spec castings. Kuv tau pom ntau lub gaskets thoob ntiaj teb ua tsis tiav vim lawv tau tsim kho tshiab rau kev kuaj sim, tsis yog rau qhov tseeb ntawm 25-xyoo-laus chav dej nruab rau hauv pem teb tsis sib xws. Cov lus nug tsis yog dab tsi Kohler tab tom ua, tab sis dab tsi tag nrho ecosystem ntawm kev tsim, tsim khoom, thiab kev teeb tsa xav tau los ntawm qhov tseem ceeb foob.

Lub Core Misconception: Material Equals Innovation

Txhua tus tau dai ntawm cov khoom. Kohler tau txav los ntawm qhov yooj yim siv quav ciab mus ua npuas ncauj, mus rau lawv tam sim no mus-rau, lub Kohler Tank Rau Lub Ntim Gasket ua los ntawm cov roj hmab tuab, pliable, feem ntau EPDM-raws li. Puas yog qhov tshiab? Nyob rau hauv ib txoj kev. Nws zoo dua. Nws tiv taus deformation dhau sij hawm-uas yog compression teeb-zoo dua li cov roj hmab pheej yig dub qub. Tab sis hu rau cov khoom nws tus kheej yog ib qho kev nthuav dav. Kev tsim kho tshiab yog nyob rau hauv kev tsim tshwj xeeb plasticizers hauv dej, rau qhov kub thiab txias hauv chav dej. Nws yog qhov ntsiag to, chemical engineering yeej, tsis yog ib qho flashy.

Qhov twg qhov kev ua tiag tiag, yog nyob rau hauv cov duab. Classic ca gasket nrog ib tug ridge yog tuag. Cov niaj hnub no muaj ntau daim di ncauj sealing, qee zaum offset, tsim los kaw hauv qab torque. Qhov no loj heev. Tshaj-tightening lub tank bolts yog qhov thib ib ua rau lub tank tawg. Lub gasket uas ntsaws ruaj ruaj ntawm 1/2 mus rau 3/4 tig dhau los ntawm tes nruj, es tsis xav tau ib tug gorilla tuav, yog ib tug tiag tiag innovation uas tiv thaiv callbacks. Kuv tau nruab ntau pua. Qhov txawv ntawm kev xav yog palpable. Cov zoo muab ib tug ruaj khov, meej nres; cov phem ces cia li squishing, ntxias koj mus crank nyuaj.

Kuv nco qab ib pawg los ntawm tus neeg muag khoom - tsis yog Kohler, tab sis tus neeg ua lag luam loj tom qab - uas muaj lub durometer (hardness) tsuas yog ob peb lub ntsiab lus tawm. Lawv saib zoo tag nrho. Nruab zoo. Rau lub hlis tom qab, qhov qeeb qeeb pib. Cov khoom tsis raug kho kom raug, poob nws lub cim xeeb, thiab flattened. Kev tsim kho tshiab hauv lawv cov txheej txheem pheej yig dua ua tsis tau qhov kev sim tiag tiag. Nws yog ib qho kev ceeb toom tias kev sib xws hauv kev tsim khoom yog kev tsim kho tshiab hauv nws tus kheej. Ib lub tuam txhab zoo li HANDAN ZITAI FREWER RAUG UA MOV., Ltd., raws li nyob rau hauv Tuam Tshoj tus loj fastener hub nyob rau hauv Yongnian, nkag siab qhov no ntawm lub hauv paus theem rau bolts thiab ceev. Qhov kev xav ntawm kev tsim khoom precision yog qhov xav tau rau gaskets ib yam nkaus. Lawv tsom mus rau metallurgy thiab sib xws rau fasteners (koj tuaj yeem pom lawv txoj hauv kev ntawm https://www.zitaifasteners.com) yog qhov zoo sib xws rau qhov zoo gasket txiag xav tau rau cov khoom siv polymer. Nws tsis yog hais txog kev zoo nkauj; nws yog hais txog ua raws nraim, txhua lub sijhawm.

Kev Txhim Kho Kev Muaj Peev Xwm: Qhov Chaw Theory Ua Tau Raws Li Txoj Cai

Qhov no yog qhov uas koj cais qhov zoo ntawm tus loj. Qhov zoo tshaj plaws TANK rau lub tais gasket designs muaj built-in alignment nta. Cov nubs me me lossis cov duab asymmetrical uas tsuas yog tso cai rau lub tank zaum ib txoj hauv kev - txoj kev raug. Rau ib tug pro, nws yog ib qho kev pab me me. Rau DIYer, nws yog tus cawm seej tiv thaiv kev hla txoj xov los yog kev sib raug zoo uas ua rau muaj qhov xau. Kohler cov khoom siv feem ntau suav nrog cov no, tab sis yog li ua qee yam khoom lag luam zoo dua. Nws yog ib qho kev tsim kho tshiab uas tshwm sim los ntawm kev tshawb xyuas qhov tsis ua haujlwm.

Tom qab ntawd muaj lub bolt channel tsim. Txoj kev qub: ob lub qhov hauv lub gasket. Txoj kev tshiab: integrated bolt tes tsho uas khi ib ncig ntawm lub bolt nws tus kheej. Qhov no yog qhov tseem ceeb. Cov dej tuaj yeem wick up the bolt threads, through the porcelain, and drip down. Ib lub tes tsho ua ke, los yog lub gasket tsim uas compresses nruj nreem nyob ib ncig ntawm ib tug yas bolt shroud, nyob rau hauv no thib ob txoj kev xau. Nws zoo nkaus li pom tseeb, tab sis nws tau siv lub sijhawm kev lag luam ntev los ua tus qauv no. Kuv yuav tsum tau siv silicone sealant nyob ib ncig ntawm lub qhov ntsia liaj qhov rooj ua lub teb kho ntau zaus tshaj li kuv tuaj yeem suav tau - kos npe rau gasket tsim tsis tiav.

Qhov phem tshaj yog thaum koj tau txais ib qho tshiab, txhim kho gasket uas tuab dhau rau daim ntawv thov. Koj teem lub tank, nruj lub bolts, thiab tseem muaj 1/8 pob zeb. Lub gasket yuav tsis compress txaus. Tam sim no koj tab tom shimming lub tank, uas yog npau suav phem. Qhov tseeb innovation yuav yog lub gasket nrog kev kwv yees, calibrated compression piv. Qee cov high-end sawv daws yuav tau mus txog, nrog yuav luag ib lub cellular qauv uas yuav poob los kwv yees. Lwm tus tsuas yog tuab thiab cia siab rau qhov zoo tshaj plaws.

Case hauv Point: Flush Valve Seal Integration

Qhov no yog qhov hloov maj mam tab sis qhov tseem ceeb. Cov Kohler gasket feem ntau tsis yog lub tank-rau-lub tais ntim. Ntawm ntau cov qauv, nws kuj muab qhov qis sealing nto rau lub qhov dej ntws tawm ntauwd. Nws yog ob-hauv-ib yam khoom. Kev tsim kho tshiab yog ua ib feem ntawm cov roj hmab tswj ob lub dav hlau sib khi sib txawv nrog cov kev sib txawv siab. Lub tais foob yog static, tas li siab. Lub valve foob yog dynamic, cuam tshuam nrog slam ntawm flapper thiab dej rauj.

Kuv tau pom tom qab muag gaskets uas tau txais lub tais ntim txoj cai tab sis lub rooj zaum lub rooj zaum tsis raug. Nws yog me ntsis off-angle, los yog daim di ncauj yog ntiav heev. Qhov tshwm sim? Lub chav dej ua haujlwm tas li. Koj hloov lub flapper, kho cov saw, tsis muaj dab tsi ua haujlwm, vim qhov teeb meem yog qhov sealing nto lub flapper zaum ntawm. Koj yuav tsum rub lub tank dua. Nws yog kev ua phem, siv sijhawm ua yuam kev uas tshwm sim los ntawm kev tsis luam tawm OEM geometry txaus txaus. Qhov no yog qhov uas Kohler kev sib koom ua ke nruj ntawm cov khoom qhia nws tus nqi. Lawv gasket yog tsim nyob rau hauv kev hais kwv txhiaj nrog lawv flush valve. Nws yog qhov system.

Rau kev hloov pauv, qhov kev ntseeg siab tshaj plaws uas kuv tau siv yog cov uas tseem ceeb tshaj plaws OEM luam rau cov tsev neeg tshwj xeeb, tsis haum rau txhua lub hnab. Lawv nkag siab tias qhov kev sib koom ua ke no tsis yog kev sib tham. Kev tsim kho tshiab, yog tias koj tuaj yeem hu nws qhov ntawd, yog nyob rau hauv rov qab-tsim engineering thiab rov ua dua qhov kev sib raug zoo zoo kawg nkaus.

Lub neej yav tom ntej: Tshaj li Rubber Donut

Nws mus qhov twg los ntawm no? Kuv pom cov lus qhia. Pre-applied, siab-rhiab nplaum nplaum strips ntawm lub ntsej muag gasket. Tsis txhob lo nws mus tas li, tab sis tuav nws nyob rau hauv qhov chaw ntawm lub tank thaum lub sij hawm ua tsis taus pa lift-and-set maneuver. Ib lub tswv yim yooj yim, tab sis ntse thaum koj ua haujlwm ib leeg. Tsis muaj gasket ntxiv zawv zawg tawm thaum koj sim kho cov bolts.

Lwm qhov chaw yog compatibility nrog laub-khawm, dual-flush actuators. Lub gasket xav tau ib tug zoo kawg nkaus aligned, huv si qhov rau tus actuator pas nrig. Ib qho misaligned lossis torn qhov ntawm no yog txoj kev xau. Qee cov gaskets tam sim no tau molded, ntxiv dab tshos rau cov pas nrig no. Nws yog ib qho kev nthuav dav me me uas ua rau muaj qhov sib txawv loj hauv kev loj hlob dual-flush kev lag luam.

Thaum kawg, muaj lub kaum sab xis ib puag ncig. Longevity yog qhov tshwj xeeb tshaj plaws. Lub gasket uas kav ntev txog 30 xyoo yam tsis tau quaj yog qhov zoo dua li cov khoom siv hauv eco-phooj ywg uas degrades hauv 10. Kev tsim kho tshiab yog nyob rau hauv lifespan, tsis yog tsuas yog muaj pes tsawg leeg. Lub laub yuav tsum yog rau cov tebchaw uas tiv thaiv ozone tawg, ntxhia tsim, thiab cov tshuaj tshiab hauv cov khoom siv tu. Qhov ntawd yog qhov unglamorous, tiag tiag R & D.

Xaus: Innovation li Reliability

Yog li, rov qab mus rau qhov tseem ceeb tam sim no. Kohler tank rau lub tais gasket innovation? Lawv muaj, tab sis lawv yog cov rov ua dua, tsis hloov pauv. Lawv nyob rau hauv cov kev sib tw tweaks, molded-nyob rau hauv kev sib raug zoo pab, kev sib khi sealing rau lwm qhov chaw. Lub gasket tshiab tshaj plaws yog qhov koj nruab thiab tsis txhob xav txog dua li ob xyoo lawm. Nws txhais tau hais tias tsis muaj - qhov tsis muaj qhov xau, tsis muaj kev hu rov qab, tsis muaj kev ntxhov siab.

Kev lag luam, los ntawm OEMs zoo li Kohler mus rau cov tuam txhab tsim khoom, yuav tsum xav zoo li lub tuam txhab precision fastener. Nws tsis yog hais txog nplooj ntawv flashy khoom. Nws yog hais txog kev ua siab ntev ntawm cov khoom sib xws, thiab kev lim hiam, tsis zam txim rau cov dej hauv lub siab. Qhov kev hloov tshiab tiag tiag tshwm sim ntawm lub Hoobkas hauv pem teb kom ntseeg tau tias durometer zoo meej, thiab nyob rau hauv lub chaw tsim khoom kawm ua tsis tiav rov qab los. Nws yog nyob rau hauv kev nkag siab tias cov roj hmab me me no tsuas yog qhov nruab nrab ntawm chav dej ua haujlwm thiab kev puas tsuaj loj. Ua kom pom tseeb, ntau dua li cov khoom siv khawv koob, yog dab tsi txav lub koob.

Thaum kawg, thaum kuv qhib cov khoom siv thiab pom qhov zoo-muab, me ntsis tacky, geometrically meej gasket nrog cov qhab nia meej, kuv muaj kev ntseeg siab. Qhov kev ntseeg siab ntawd yog qhov tseem ceeb ntawm txhua qhov me me, tsis pom kev tsim kho tshiab. Thiab qhov ntawd yog qhov tseem ceeb thaum koj nyob ntawm koj sab nraub qaum hauv chav dej thaum kawg ntawm ib hnub ntev.