Ko AI inowedzera sei kusimba kweindasitiri? 

Kana vanhu vachitaura nezve AI uye kusimudzira, nhaurirano inowanzosvetuka yakananga kune ramangwana zviratidzo: anozvimiririra magidhi, anozvigadzirisa maguta. Mumigero yekugadzira chaiyo, chokwadi chinowedzera gritty uye kuwedzera. Kuwedzera kwechokwadi hakusi kwekutsiva vanhu nemarobhoti; ndezvekuwedzera kuita sarudzo mumasisitimu anozivikanwa kupambadza uye asina kujeka. Pfungwa isiriyo ndeyokuti kusimudzira kunongova kushandisa simba shoma. Zvakadzika-zviri maererano nehurongwa hwehungwaru hwekushandisa, kubva kune yakasvibira kusvika kune zvinhu, uye ndipo pari pakudzidza modhiyamu, kwete chete generic AI, vari kuchinja mutambo chinyararire.

Nheyo: Data Kuvimbika uye Rima Factory Floor

Iwe haugone kubata izvo zvausingakwanise kuyera, uye kwemakore, kusimba kwemaindasitiri kwaive kufungidzira. Isu takanga tine mabhiri emagetsi, hongu, asi kubatanidza spike mukushandisa kune chaiyo batch pamutsetse wekugadzira 3 kwaiwanzoita. Yekutanga, isina unglamorous nhanho ndeyekuwedzera sensor uye nhoroondo yedata. Ndakaona zvidyarwa pakuisa nyore vibration uye ma sensors ekupisa pane legacy compressor masisitimu zvakaratidza kusashanda kwe cyclic kwakatambisa 15% yesimba ravo rekudhirowa. Iyo AI inowedzera inotanga pano: kugadzira yakakwirira-yakavimbika dijitari mapatya esimba uye zvinhu zvinoyerera. Pasina hwaro uhwu, chero danho rekusimudzira kuri kushambadzira chete.

Iyi haisi plug-uye-kutamba. Dambudziko guru ndiro data silos. Data yekugadzira inogara muMES, yemhando yedata mune imwe sisitimu, uye data resimba kubva kune yekushandisa mita. Kuwana maonero anowiriraniswa nenguva ishusha. Takapedza mwedzi tiri papurojekiti tichingovaka pombi yedata isati yambodzidziswa modhi. Kiyi yacho yaisava fancy algorithm, asi yakasimba data ontology-kumaka yega yega data point ine mamiriro (muchina ID, process nhanho, chigadzirwa SKU). Iyi granularity ndiyo inobvumira ongororo yekusimudzira zvine musoro gare gare.

Funga nezvemugadziri wefastener, senge Handan Zitai Fastener Kugadzira Co, Ltd.. Maitiro avo anosanganisira kutsika, shinda, kupisa kupisa, uye plating. Danho rega rega rine maprofiles emagetsi akasiyana uye goho rezvinhu. Nekushandisa midziyo yavo yekugezera uye yekugezesa yekugezera, vaigona kubva paavhareji yemwedzi nemwedzi kuenda kumutengo wemagetsi pakirogiramu. Iyi yekutanga yakakosha. Inoshandura kusimba kubva kune yekambani KPI kuita yekugadzira-mutsara shanduko iyo maneja wepasi anogona kunyatso kurudzira.

Predictive Maintenance: Muchero Wakarembera Wakadzika une Midzi Yakadzika

Nhaurirano zhinji pane izvi dzinotanga nekunzvenga nguva. Iyo inosimudzira angle inonyanya kumanikidza: kutadza kwenjodzi kunoparadza simba uye zvinhu. A kutadza kubereka mu-high-torque stamping press haingoputsiki; inokonzera kusarongeka kwemavhiki, zvichitungamira kune-off-spec parts (marara emidziyo) uye kuwedzera simba rekudhirowa. Isu takaita dhizaini yekuongorora modhi yemotor-inotyairwa masisitimu ayo asina kungofanotaura kutadza, asi akacherechedza sub-optimal performance states. Ichi ndicho chikamu chisingaoneki. Iyo modhi yakaratidza pombi yanga ichiri kushanda asi yakanga yarasikirwa ne8%, zvichireva kuti yaive ichikwevera yazvino kuita basa rimwe chete. Kuigadzirisa kwakachengetedza simba uye nekuwedzera hupenyu hwemota, kudzikisa yakamisikidzwa kabhoni kubva pakutsiva.

Iko kutadza kwaive kufunga kuti zvese zvinoshandiswa zvinoda kuongororwa kwakafanana. Isu takawedzera-zviridzwa tambo yegungano, iyo yaidhura uye ichigadzira data ine ruzha. Isu takadzidza kuvhiya: tarisa kune yakakwira-simba vatengi uye yakakosha mhando node. Kukambani yakaita seZitai, ine nzvimbo iri pedyo nemigwagwa mikuru yekufambisa seBeijing-Guangzhou Railway inoreva kutarisisa kwekugadzirisa zvinhu, kushandisa mamodheru akafanana ekufungidzira kuHVAC yavo uye masisitimu emhepo akatsikirirwa - kazhinji madhiraini makuru echirimwa - anoburitsa kabhoni yakananga. The Zitai Forteners webhusaiti inoratidzira chiyero chavo chekugadzira; pavhoriyamu iyoyo, kudzikiswa kwe2% mukudzvinyirirwa kwemhepo kuvuza, yakaonekwa nemhando yekuyerera kwemhepo, inoshandura kune yakakura madzoro emari uye ezvakatipoteredza.

Pane kuchinja kwetsika pano zvakare. Kurudziro yemuenzaniso yekutsiva chikamu chinotaridzika zvakanaka chinoda kuvimba. Taifanira kugadzira madhibhodhi airatidza kuparara kwesimba mukWh nemadhora kuti tiwane kutenga kubva kuzvikwata zvekugadzirisa. Kubata uku kwakakosha pakugamuchirwa.

Process Optimization: Beyond Set Points

Traditional process control inoshandisa PID loops kuchengetedza nzvimbo yakatarwa, senge tembiricha yevira. Asi ndeipi iyo yakanakisa set point yebatch rakapihwa? Izvo zvinoenderana neambient humidity, mbishi zvinhu alloy kusiyanisa, uye inodiwa tensile simba. Michina yekudzidza modhi inogona kukwirisa izvi zvine simba. Mukuita kupisa kwekupisa, isu takashandisa yekusimbisa yekudzidza modhi kuti tiwane shoma tembiricha rampu uye soak nguva inodiwa kuti uwane simbi yesimbi. Mhedzisiro yacho yaive kuderedzwa kwe12% mukushandiswa kwegasi rechisikiro pabatch, pasina kukanganisa pamhando.

Kubata? Iwe unofanirwa kutsanangura basa remubairo zvakanyatsonaka. Pakutanga, isu takagadziridza simba chete, uye modhi yakaratidza kudzikira tembiricha izvo zvakawedzera nekusaziva mazinga ekuora mumatanho ekupedzisira ekuputira-kuchinja mutoro kwezvakatipoteredza. Isu taifanira kutora akawanda-zvinangwa optimization chimiro, kuenzanisa simba, goho rezvinhu, uye kudzika kwemaitiro maitiro. Maonero akazara aya ndiwo musimboti wekuenderera mberi kwemaindasitiri; inodzivirira sub-optimization imwe nzvimbo nekudhura kweimwe.

Kune yakajairwa zvikamu zvekugadzira base, optimization yakadaro muzviuru zvematani ezvinobuda ndipo panowanikwa macro impact. Iyo inofambisa kusimba kubva mukamuri yebhailer kuenda kune yakakosha resipi yekugadzira.

Supply Chain uye Logistics: Iyo Network Effect

Apa ndipo panonzwa kugona kweAI kwakakura uye kushungurudza. Fekitori inogona kuita hyper-inoshanda, asi kana cheni yekugovera ichirasa, kuwana mambure kushoma. AI inowedzera kusimba pano kuburikidza nehungwaru nzira uye kufungidzira kwekutanga. Takashanda purojekiti yekuvandudza inbound logistics kune mbishi simbi coil. Nekuongorora nzvimbo dzevatengesi, marongero ekugadzira, uye data yetraffic, modhi yakagadzira mahwindo ekutumira ayo anoderedza nguva yekusashanda kwerori uye kubvumidza kuzara kwakazara. Izvi zvakaderedza Scope 3 emissions kune vese mugadziri uye mutengesi.

Kushungurudzika kunobva pakugovana data. Vatengesi vanowanzozeza kugovera chaiyo-nguva kugona kana data yenzvimbo. Kubudirira kwacho hakuna kuuya nealgorithm yakaomesesa, asi iine yakapusa blockchain-based ledger (yakatenderwa, kwete crypto) iyo yakapinda zvisungo pasina kufumura ruzivo rwevaridzi. Vimba, zvakare, ndiyo bhodhoro.

Handan Zitai Fastener Kugadzira Co, Ltd.'s Strategic location padhuze nemigwagwa mikuru uye njanji njanji inzvimbo yakasikwa. Iyo AI-inotyairwa sisitimu inogona kukwidziridza zvinhu zvinobuda nekubatanidza zvine simba maodha uye kusarudza yakaderera-kabhoni yekufambisa modhi (njanji vs. rori) zvichibva pakukurumidzira, ichisimudzira iyo geographical mukana kuderedza kabhoni yayo yekutsika pane imwe neimwe yatumirwa.

Circularity uye Quality Intelligence

Nzira yakananga yekusimba ndeye kushandisa zvinhu zvishoma uye kugadzira tsvina shoma. Chiratidzo chekombuta yekuongorora kwemhando yakajairika, asi chinongedzo chayo chekusimudzira chakadzama. Chikanganiso chakaonekwa kare chinoreva kuti chikamu chinogona kugadzirwa patsva kana kudzokororwa muchirimwa, kudzivirira mutengo wesimba wekutumira kune mutengi, kurambwa, uye kudzosera kumashure. Yakanyanya kufambira mberi iri kushandisa spectral ongororo panguva yekugadzira kufanotaura mhando, ichibvumira chaiyo-nguva maitiro ekugadzirisa. Isu takaona izvi mumutsara weplating: muongorori weXRF akadyisa data kuita modhi yaidzora kemisitiri yekugezesa yekugezesa, kuderedza kushandiswa kwesimbi inorema uye marara emarara nepamusoro pe20%.

Zvadaro pane denderedzwa yehupfumi angle. AI inokwanisa kufambisa kurongeka kwezvinhu kuti zvishandiswezve. Kune zvigadziro zvesimbi, kuguma-kwe-hupenyu kuronga kunonetsa. Isu takayeresa sisitimu tichishandisa hyperspectral imaging uye CNN kuti igadzirise isina tsvina kubva mumarata emarara, tichiwedzera kuchena uye kukosha kwezvekudzoreredzwa feedstock. Izvi zvinoita kuti kuvhara iyo loop yezvinyorwa kuve nehupfumi.

Kune hukuru hwekugadzira hwaro, kubatanidza iyi yemhando yehungwaru mhiri chikamu chikamu kugadzira cheni inoreva zvinhu zvishoma zvakabviswa mhandara uye tsvina shoma inotumirwa kunoraswa. Iyo inoshandura kudzora kwemhando kubva kumutengo wepakati kuita mutyairi wekusimudzira.

The Human Factor uye Implementation Quagmire

Hapana chimwe cheizvi chinoshanda pasina vanhu. Kukundikana kukuru kwandakaona kwaive mwenje-out optimization purojekiti iyo mainjiniya akagadzira mune vacuum. Iwo mamodheru aive akajeka, asi ivo vakafuratira ruzivo rwakadzikama rwevashandisi vaiziva kuti Machine 4 inomhanya inopisa masikati ane hunyoro. Hurongwa hwakundikana. Kubudirira kwakauya patakavaka mahybrid advisory systems. Iyo modhi inoratidzira poindi yakatarwa, asi mushandisi anogona kubvumidza, kuiramba, kana kuigadzirisa, nehurongwa hwekudzidza kubva kune iyo mhinduro. Izvi zvinovaka kuvimba uye kuwedzera intuition yevanhu.

Implementation ndeye marathon. Zvinoda kushivirira kuvaka dhata data, kuzvininipisa kutanga nemutsara mumwe chete wekuita, uye zvikwata-zvinoshanda zvinosanganisa OT, IT, uye hunyanzvi hwekusimudzira. Chinangwa hachisi chinopenya AI-powered press release. Ndiyo isingafadzi, yakawedzera mhedzisiro yemazana ediki optimizations: mashoma madhigirii akaveurwa kubva muchoto pano, nzira yerori yakapfupikiswa ipapo, batch yezvimedu inodziviswa. Ndiyo nzira iyo AI inosimudzira kusimba kwemaindasitiri - kwete ne bang, asi nemiriyoni yedata mapoinzi anotungamira chinyararire nzira inoshanda, isina kutambisa kumberi.