Masinyaniseke, xa abantu abaninzi besiva 'i-hoop tech' okanye 'i-wire forming', bafanekisela ii-hangers zedyasi ezilula okanye i-paperclip ethobekileyo. Ingcamango yokuba le nkqubo yokugoba yentsimbi yenkulungwane inokuba ngumdlali wenene kwincoko ezinzileyo ibonakala, ekuqaleni, incinci. Oko kujongwa okuqhelekileyo. Ngokwenyani, ukuchaneka kunye nokusebenza kakuhle kocingo lwangoku kunye nokwenziwa komcwe-ukwenza ezo hoops, imisesane, kunye neeprofayili ezigobileyo ezigobileyo-zixhasa ngokuzolileyo ezinye zeenguqu ezibalulekileyo ekunciphiseni izinto, uyilo lokuqhawula, kunye nemigaqo yoqoqosho ejikelezayo. Akunjalo malunga nehupula ngokwayo; imalunga nokuba yintoni eyenza kwaye ithatha indawo yayo.

Ubunzima bento: Igorha elingagungqiyo lokukhanya

Wonke umntu kwimveliso uleqa ukukhanya. I-Composites, i-alloys ye-aluminium, zifumana zonke iintloko. Kodwa ndibone iiprojekthi apho iigremu zokwenyani zachetywayo kungekuko ngokutshintshana eyona nto iphambili ye-chassis, kodwa ngokwenza ubunjineli kwakhona. ukuzila ukutya kunye nengqiqo yendibano. Apha kulapho ubuchwephesha behoop obuphambili bukhanya khona. Cinga ngesibiyeli esinesitampu ngokuchasene nesenziwe ngocingo sokubamba intambo yokubopha intambo okanye inzwa. Indawo enesitampu idla ngokuba licwecwe elisicaba lesinyithi, amandla alo avela kwiplani yejometri kunye nobukhulu. I-wire-formed elingana, eyilwe kunye ne-radii egobileyo kunye noxinzelelo engqondweni, yenza ulwakhiwo olune-dimensional ezintathu oluqina ngokwendalo. Unokufezekisa okufanayo, okanye okungcono, ukusebenza okusebenzayo kunye neqhezu lobunzima bezinto eziphathekayo. Ndikhumbula iprototype yenkqubo yombane yokufakela ibhetri yetreyi apho ukutshintshela kumandla aphezulu, ibhedi yocingo eyenziwe ngokuchanekileyo yasika ubunzima becandelo malunga ne-60% xa kuthelekiswa nesibiyeli esidityanisiweyo. Leyo yintsimbi ekrwada encinci, ukukhutshwa kwenqanawa okuphantsi, kunye noluhlu olwandisiweyo ngokuthe ngqo lwesithuthi. Inzuzo yozinzo ithe ngqo kwaye inokulinganiswa.

I-nuance apha ikwintsebenziswano yobunjineli. Ayiyonto ilula yokutshintshiselana. Awungekhe unike umzobo wesitampu kwingcali yokwenza ucingo kwaye uthi yenza oku. Ifuna inkqubo yoyilo lwentsebenziswano elayishiwe ngaphambili, rhoqo kusetyenziswa ukulinganisa kwe-FEA ukwenza imodeli yasentwasahlobo-emva kunye nokuhanjiswa komthwalo. Soyisakala kanye kwangethuba ngokuyijongela phantsi le nto. Umxhasi wayefuna ukuphumelela ngokukhawuleza, sazama ukuguqulwa ngokuthe ngqo, kwaye inxalenye yasilela ukuvavanywa kokukhathala ngenxa yokuba siphatha ucingo ngathi luguqulelo olulusu lwentsimbi. Lirhamncwa elahlukileyo—amandla alo avela kubume balo, kungekhona nje ukunqumla kwalo. Eso sifundo sasidla iinyanga ezintathu kodwa sasixabiseke gqitha.

Oku kukhokelela kwelinye inqaku elifihlakeleyo: ukwenziwa kwebakala lemathiriyeli. Ukukhanya okukhaphukhaphu kuhlala kukutyhalela kwi-alloys ephezulu. Ngokufaka isitampu, ukuya kwintsimbi ephezulu yokuqina kunokuthetha ukonyuka kwetoni zoxinzelelo olukhulu, ukunxitywa kwezixhobo, kunye nokusetyenziswa kwamandla ngexesha lokuyila. Ukubunjwa kocingo, okuyinkqubo yokugoba eqhubekayo, ihlala iphatha ezi zinto zinamandla aphezulu kunye nokutsiba okuncinci kwigalelo lamandla. Ulwa nezinto ezincinci ngexesha elinye. Ndisebenze nababoneleli abanjalo I-Sunnian Zitai Festener Fishaner Comment Com.-ibekwe kwisiseko esikhulu semveliso yecandelo laseTshayina kunye nothungelwano lwayo lwezixhobo eziluqilima-kwiiprojekthi ezinjalo. Ubungcali babo abukho nje ekwenzeni inxaxheba; kukwazi ukuba leliphi ibakala locingo oluya kubumba ngokucocekileyo ngaphandle kokuqhekeka phantsi kwe-radii eqinile, enegalelo elithe ngqo ekunciphiseni amaxabiso okulahlwa. Inxalenye eyenza ngokuchanekileyo okokuqala yinxalenye ezinzileyo.

Ngaphaya komgqomo: Ukuvula uYilo lweSetyhula

Uzinzo alukho malunga nokusebenzisa kancinci; imalunga nokuququzelela ukusetyenziswa kwakhona kunye nokurisayikilisha. Apha kulapho i-hoop tech ifumana umdla ngokwenene. Iimveliso ezininzi zizinzo lobusuku ngenxa yokuba ziindibano ze-monolithic zezinto ezahlukeneyo, ezingenakwahlulwa. Usenza njani kwakhona isitulo semoto somntwana okanye isitulo seofisi? Ngokuqhelekileyo uyawuqhekeza kwaye unciphise umjelo wezinto ezixutyiweyo. Izixhobo zocingo ezenziwe ngokuchanekileyo zinokusebenza njenge-'skeleton' okanye 'i-tissue edibeneyo' evumela ukuchithwa okungonakalisi.

Qwalasela isitulo somsebenzi weofisi yanamhlanje. I-backrest mesh isoloko icinezelekile kwaye ikrwelwe kwifreyim yocingo. Eso sakhelo ngokwaso sinokuba sisiqwenga esinye, esiqhubekayo socingo olubunjiweyo, olupeyintwe okanye oluqatyiweyo. Ekupheleni kobomi, unako ukukhulula i-mesh ngokoqobo (ihlala i-polymer eyahlukileyo), kwaye ushiywe kunye nesakhelo sesinyithi esicocekileyo, into enye elungele ukuphinda isetyenziswe. Ifom yocingo yenze uyilo lwemodyuli. Sisebenzise lo mgaqo kwiprojekthi yokupakisha ye-electronics yabathengi, sisusa i-cradle yeplastiki ene-thermoformed kunye nefom yocingo oluhlaziyiweyo. Ayizange isebenzise imathiriyeli encinci kuphela kwaye yayinokuphinda isetyenziswe ngokupheleleyo, kodwa iphinde yanciphisa umthamo wokupakisha nge-40% kwimeko yayo egcweleyo, iqhekeza i-carbon footprint. Impumelelo ibikwimiba emininzi.

Umceli mngeni, rhoqo, kukubona iindleko. Olo cingo lwefom ye-skeleton lunokuba nexabiso eliphezulu leqhekeza kunenye enexabiso eliphantsi, elibunjwe ngesitofu. Ibali lokuzinza-kunye nokubanakho ukuphinda kusetyenziswe izaphulelo okanye ukuthotyelwa kwemithetho ye-EPR (Uxanduva loMvelisi owandisiweyo)-kufuneka ibe yinxalenye yokubala kwe-ROI. Lutshintsho olusuka kwixabiso elisulungekileyo lokuthenga ukuya kwiindleko zomjikelo wobomi. Le yincoko esiba nayo rhoqo ngoku, kodwa kukunyuka okunyukayo ngokuchasene namashumi eminyaka yoxinzelelo lweendleko.

ILuphu yeNgingqi: ULungiselelo kunye nokomelela

Oku kunokubonakala kunzima, kodwa ndinyamezele. Eyona nto ingundoqo, ehlala ifihliwe, umba wozinzo yijografi yekhonkco lobonelelo. Ukuthumela izinto ezinzima, ezinobunzima kuzo zonke iilwandle ngumzamo onzima wekhabhoni. Ubume bokwenza ucingo, ngakumbi kumacandelo asebenza njenge Izilonda okanye inkxaso yezakhiwo, kukuba inokuba yindawo ephezulu. I-raw material-coil stock-ixinene kwaye ikwazi ukuthutha. Inkqubo yokuyila ngokwayo ayisiyiyo inkunzi enkulu kakhulu xa kuthelekiswa nomgca we-mega-press wokushicilela.

Oku kuthetha ukuba imveliso inokuba kufutshane nendawo yokuhlangana. Ndikubonile oku kusebenza kunye nababoneleli beemoto eMpuma Yurophu naseMntla Melika. Bafumana ikhoyili yocingo ngokwengingqi kwaye benze iifreyimu zezihlalo okanye izixhobo ze-injini kwisithuba esingamakhulu ambalwa eemayile ukusuka kumzi-mveliso wokudityaniswa wokugqibela. Oku kunciphisa kakhulu ukukhutshwa kwezithuthi 'zomlenze wokugqibela' kwiindawo ezigqityiweyo. Indawo yengcali efana ne-Handan Zitai Fastener Manufacturing Co, Ltd., ekufuphi noololiwe abakhulu kunye nothungelwano lohola bendlela, ithetha ngokuthe ngqo koku kusebenza kakuhle. Akunjalo nje malunga nesiseko sabo semveliso; imalunga nokuba iziphumo zabo zidibana njani neendawo ezibanzi, zemveliso yengingqi kunye nezithuthi eziphantsi.

Ngaphaya koko, oku kwenziwa kwalapha ekhaya kwakha ukomelela kwekhonkco lonikezelo. Ngexesha lobhubhani kunye ne-logistics snarls elandelayo, ukukwazi ukufumana kunye nokwenza amacandelo ekuhlaleni kwaba ngumba wokuqhubekeka kweshishini, oko kukuthi, ngandlela thile, ngumba ozinzo kwishishini ngokwalo. Umzi-mveliso ongasebenziyo ngenxa yokuba ulinde inqanawa yeekhonteyina ngumzi-mveliso ongachithi amandla kumandla okulinda nokugcina abasebenzi abazinzile.

Isilaphu kunye nokusukela iZero

Akukho ngxoxo yokugcinwa kokwenziwa kwemveliso epheleleyo ngaphandle kokuthetha nge-scrap. Umatshini wemveli unokuba nemilinganiselo yokuthenga-ukubhabha apho i-80% yezinto eziphathekayo ziba ziitshiphusi. Isitampu sivelisa amathambo. Ukwenziwa kweengcingo kunye nemicu, xa kwenziwe ngokufanelekileyo, kusebenza ngendlela emangalisayo. Ngokusisiseko ugoba isitokhwe somda kwimilo. I-scrap ephambili ivela kwi-coil lead kunye nomsila ophela kunye naluphi na uvavanyo / iprototyping iqhuba.

Ubugcisa bokwenyani bukwindlwane kunye noyilo lwenxalenye yokwandisa isivuno kwikhoyili. Isoftware ekwinqanaba eliphambili ngoku ivumela ukulungelelaniswa kolandelelwano lokugoba kunye nenxalenye yokuqhelanisa ecaleni kocingo ukunciphisa inkunkuma esikiweyo. Kwimveliso yomthamo ophezulu, ukuhlukana kweemilimitha ezimbalwa kwi-design yekliphu okanye i-bracket, iphindaphindwe ngaphezu kwezigidi zeengxenye, iguqulela kwiitoni zetsimbi ezigcinwe ngonyaka. Le yindlela ezolileyo, engathandekiyo yozinzo. Ayenzi isihloko esihle sokuthengisa, kodwa kulapho iinzuzo zangempela zokusingqongileyo zivalelwe kumgangatho wefektri.

Siphinde sityhale ukuphatha izinto ezilahliweyo ezivaliweyo. Intsimbi ecocekileyo, i-alloy-specific-specific scrap evela kwinkqubo yokwenza (ezo ziphelo zocingo kunye nokucutha) i-100% inokuphinda isetyenziswe kwakhona kwi-steelmaking furnece. Ukusebenzisana nababoneleli abanezivumelwano ezisesikweni nabasebenza ngokutsha ukuqinisekisa ukuba esi siqwenga asigcwaliswa okanye sithotywe kumgangatho obalulekileyo wophicotho. Ijika inkunkuma ibuyele kumjelo wezinto ekrwada, iqinisa i-loop yeshishini.

IFactor yoLuntu kunye neTech Enabler

Ekugqibeleni, kukho into esebenzayo, into yomntu. Itekhnoloji ye-hoop ekwinqanaba eliphezulu ayisiyiyo nje koomatshini bokugoba be-CNC, nangona ezo zibalulekile. Imalunga neengcali eziqonda i-spring-back, abaqulunqi bezixhobo abajonga isikhokelo sezinto eziziinkozo ekugobeni, kunye nabahloli bomgangatho abakwaziyo ukulinganisa ubume bokwenyani bokugoba kwindawo ye-3D. Obu buchule bunciphisa ukulinga kunye nempazamo, kunciphisa ukusebenza kwakhona, kwaye kuthintele iibhetshi zamalungu amoshekileyo. Olu luhlobo lozinzo lokusebenza-ukwenza ngokufanelekileyo okokuqala.

Itekhnoloji eyenza le nto idityaniswe endala kunye nentsha. Oomatshini bokugoba bombane be-Servo babonelela ngokuchaneka okumangalisayo kunye nokuphinda-phinda ngelixa besebenzisa amandla amancinci kunabo bangaphambili be-hydraulic. Izixokelelwano zembono ezisemgqeni zihlola zonke iindawo, zibambe iziphene phambi kokuba zidityaniswe kwimveliso enkulu, eya kuthi ke ibe yinkunkuma enkulu. Yimodeli yokuthintela-ngonyango.

Ke, ngu-Impendulo ngu-ewe ovakalayo, kodwa hayi ngendlela ekhazimlayo, yesilivere-yembumbulu. Yisiseko sokuvumela. Ivumela abaqulunqi ukuba basebenzise izinto ezincinci, benze iimveliso ezinokuthi zohlulwe, benze lula amakhonkco okubonelela, kunye nokunciphisa inkunkuma kumthombo. Impembelelo yayo ivakalelwa kwiigram ezichetyiweyo zecandelo, i-cubic metres egcinwe kwisitya sokuthumela, kunye nomlambo ococekileyo wensimbi obuyela kwi-mill. Ibubungqina bengcamango yokuba ngamanye amaxesha, esona sisombululo sizinzileyo asisiyo into entsha, kodwa ihlakaniphile, isetyenziswe ngokucokisekileyo endala kakhulu. Ikamva alisoloko limalunga nokusungula into entsha; rhoqo, imalunga nokugoba into esele siyazi ibe imilo engcono.