I-anti-zithukulula tech yemishini esimeme? 

Uzwa anti-ukuthukulula futhi ngokushesha ucabange locknuts noma threadlocker, akunjalo? Lowo ugibe oluvamile. Ingxoxo yangempela ayikona nje ukumisa ibhawodi ukuthi lingajiki; imayelana nokuphatha ukubola komthwalo we-clamp endaweni edlidlizayo, ehamba ngebhayisikili eshisayo esikhathini esiyiminyaka eyi-15 yokuphila komshini. Ukuzinza lapha akuyona i-buzzword—kumayelana nokuvimbela ukwehluleka ngaphambi kwesikhathi, ukugwema ukumosheka kwamandla nokusetshenziswa kwezinto ezibonakalayo noma ukushintshwa okungapheli, futhi ngokungagwegwesi, ukumisa ukwehla kwesikhathi sokuphumula. Izingxoxo eziningi ziphuthelwa iqiniso lokuthi isixhumi siyingxenye eyodwa yesistimu ehlanganyelwe. Uma ukwakheka noma ukufakwa kunephutha, ngisho nobuchwepheshe obusezingeni eliphezulu ngeke buwulondoloze.

Inkinga Eyinhloko: Akukona Mayelana Nokuqina, Kumayelana Nokungaguquguquki

Ekuqaleni kwesikhathi sami sokulungiswa kwemishini esindayo, sasijaha ukuxegiswa okubangelwa ukudlidliza ngokumane siqinise amabhawodi. Iphutha lakudala. Ukudonsa ngokweqile kwelula ibhawodi, okungase kubangele ukugqwala kwengcindezi noma kumane kuyiphuce ukunwebeka kwayo—ikhono layo lokusebenza njengesiphethu nokugcina amandla okubamba. Umgomo uwumthwalo oqinile, othembekile olwela ukuzikhulula. Ngikhumbula ifreyimu ye-conveyor drive eyayizithintitha njalo ngemva kwezinyanga eziyisithupha. Sazama amantongomane e-flange, asebenza… cishe izinyanga eziyisishiyagalombili. Inkinga bekuyizindawo zokukhwelana ezipendiwe, ezingalingani ezidala ukusabalalisa kwengcindezi engalingani. Inati alizange lihluleke; umklamo ohlangene wenze.

Yilapho umsebenzi wangempela uqala khona. Udinga ukubheka konke okuhlangene: isigaba sempahla ye-fastener, i-flange flatness, ukuqina kwezinto eziboshwe. Iwasha eqinile ngaphansi kwenadi elijwayelekile endlini ethambile ye-aluminium icela nje ukushumeka nokulahlekelwa komthwalo. Sifunde ukucacisa imidwebo ehlangene, sibala ijika lokuguqula umthwalo. Kuzwakala ngokwemfundo, kodwa umehluko phakathi kwelunga elisindayo neliba yikhanda elibuhlungu elingapheli.

Yilapho abakhiqizi abathola indlela yohlelo begqama khona. Bengifuna abahlinzeki abangakhuluma ngaphezu kwamazinga e-DIN, futhi ngahlangana I-Handan Zitai Fetesser Comment Co, Ltd.. Indawo yabo e-Yongnian, leyo sizinda esikhulu sokukhiqiza, kusho ukuthi sebekubonile konke. Obewusizo kwakungelona ikhathalogi yabo kuphela, kodwa amanothi abo onjiniyela ezimeni zohlelo lokusebenza. Kuyinto eyodwa ukuthengisa a i-torque nut ekhona; kungenye ukuphakamisa ukuthi kusetshenziswe nini okokufaka inayiloni ngokumelene nentambo ekhubazekile ye-alloy esekelwe ebangeni lokushisa kanye nezidingo zokuphinda zisetshenziswe. Lokho okusebenzayo, okusekelwe kokuhlangenwe nakho kuyigolide.

Ngale Kwekhemikhali: Ukukhiya Kwemishini Ezindaweni Eziqinile

Ama-threadlockers anendawo yawo—umsebenzi ophansi kuya omaphakathi, izindawo ezivaliwe. Kodwa ku-excavator yezimayini noma embhoshongweni we-turbine wind turbine flange? Khohlwa. I-UV, amazinga okushisa eqile, uphethiloli, nokudlidliza nje kuzophula ingcina. Ukuze uzinze, ufuna isixazululo esingumshini, esisebenziseka kabusha. Sihlole izinketho ezahlukene kumasethi ejeneretha yedizili.

Amantongomane akhiya phezulu anengxenye yentambo ekhubazekile asebenze kahle ezindaweni ezifinyelelekayo kodwa abebuhlungu ezindaweni ezimpintshana. Sibe nemiphumela engcono yesikhathi eside nge amasistimu wokuwasha wokukhiya. Umgomo ulula: amakhamera ane-angled kuma-washers angena, enza i-counter-force ngokumelene nokujikeleza. Isihluthulelo, nokho, ukufakwa okufanele—zisebenza kuphela ngendlela ehlosiwe. Ngibone abasebenzi bebashaya behlehla, bebenza bangabi namsebenzi. Ukuqeqeshwa kuyingxenye yezobuchwepheshe.

Khona-ke kukhona isibhamu esikhulu: Ibhawodi lokulawula ukungezwani (i-TC bolt) amasistimu anamawasha aqinile. Lezi zinhle kakhulu ekuxhumekeni kwe-flange enkulu, njengasensimbi yesakhiwo noma amahabhu e-wind turbine. Usebenzisa isikrufu sokugunda esinqamula isiphetho se-spline ngokushuba okunembile. Ikunikeza ubufakazi obubonakalayo, bokuhamba/ukungahambeli bokufaka okulungile. I-engeli yokusimama icacile: ilunga elilayishwe ngaphambili ngendlela efanele libona ukunyakaza okuncane okuhlobene, kunciphisa kakhulu ukuguga nokukhathala. Ububi? Amathuluzi akhethekile kanye nezindleko zeyunithi ephezulu. Kufanele ukuthethelele ngezindleko zomjikelezo wokuphila, hhayi nje ukusebenzisa imali kusengaphambili.

Inothi Elisheshayo Ezindabeni Ze-Free-Spinning

Wake waba namantongomane aphenduka ngokukhululeka kodwa angalokothi aqine? Ngokuvamile kubhekwa njengento embi. Kwesinye isikhathi kuba njalo. Kepha imvamisa, kuwukuwohloka kwentambo yebhawudi kusuka ekuncipheni okwedlulele, noma imfucumfucu egcwele isici sokukhiya nati. Kungumniningwane omncane, okhungathekisayo omisa umugqa womhlangano wonke. Ukulungiswa akuyona nje inadi elisha; ihlola intambo yesilisa ngegeji nokuhlanza izindawo zokukhwelana. Kusobala, kodwa kunganakwa ngokujwayelekile ekujaheni ukwenza izinto zisebenze.

I-Material & Coating Dance

Ukuzinza kuphinde kusho ukulwa nokugqwala, okudla izinto ezibonakalayo nokwandisa ukungqubuzana, okushintsha ubudlelwano be-torque-tension. Ijoyinti eligqwalile libamba noma lilahlekelwe umthwalo wokubopha. We standardized on hot-dip galvanized noma i-dacromet-coated izixhumi zezinhlelo zokusebenza zangaphandle, ezinomswakama ophezulu. Kodwa nansi into yokubamba: izimbotshana zengeza ukujiya. Uma ungakubaleli lokho kuma-torque specs akho, uqina kancane. I-15-micron zinc flake coefficient ingashintsha kakhulu i-coefficient yokungqubuzana. Sifunde ukucela abahlinzeki ngedatha ye-torque-tension yemikhiqizo yabo ethile eboshiwe, hhayi nje into eyisisekelo. Abanye, njengoZitai, bahlinzeka ngala mashadi kalula, okubonisa ukuthi bayaluqonda uhlelo lokusebenza, hhayi nje ukwenziwa.

Ukukhetha okubalulekile kungenye i-lever. Ukuhamba ukusuka ebangeni elijwayelekile elingu-8.8 ukuya ku-10.9 noma ngisho no-12.9 kuvumela ibhawudi yobubanzi obuncane bomthwalo ofanayo, ukonga isisindo nokokusebenza. Kodwa izinga eliphezulu lisho ukuthambekela okuphezulu kwe-hydrogen embrittlement uma ingacutshungulwanga ngendlela efanele. Uhweba ngengozi eyodwa kwenye. Sibe nenqwaba yamabhawodi ebanga eliphezulu ahluleka kakhulu ekulinganeni kokunyathelisa—kwaveza ukuthi inqubo yokucwenga yethula i-hydrogen, futhi ayizange ibhakwe ngendlela efanele ukuze kukhishwe umoya. Umphakeli usole itorque yethu yokufaka. Kwakuyisifundo esiyinkimbinkimbi ekuhloleni yonke inqubo yokulawulwa kwe-supply chain.

Ukufakwa: Lapho I-Tech Engcono Kakhulu Ishona Khona

Lona umhosha omkhulu phakathi kwethiyori nokusebenza. Ungacacisa isethi ephelele ye-Nord-Lock washer noma isibophelelo se-polymer patch esiyinkimbinkimbi. Uma umfana onesikrufu somthelela engayazi inqubo, akusizi ngalutho. Ama-wrenches e-torque alinganiselwe ayadingeka, kodwa ahlolwa kangaki? Senze isistimu lapho amalunga abalulekile (cabanga ukukhwezwa kwebhokisi legiya, izixhumanisi zesakhiwo) edinga ilogi yetorque esayiniwe nge-ID yethuluzi. Izwakale njenge-bureaucracy, kodwa yehlisa ukwehluleka okuhlobene mhlawumbe ngo-70%.

Ukulandelana kubalulekile futhi, ikakhulukazi kuma-multi-bolt flange. Iphethini yenkanyezi yakudala ifundiswa ngesizathu-iqinisekisa ngisho ne-gasket noma ukucindezelwa kwendawo. Ngike ngabuka oomakhenikha abanolwazi lokuziba lokhu ku-hydraulic manifold, okuholela ekuvuzeni okuqhubekayo abakujaha amasonto ngokuqinisa ibhawodi elilodwa ngokuphindaphindiwe. Bahlanekezela i-flange. Kwesinye isikhathi ubuchwepheshe obuqine kakhulu bokulwa nokuxegiswa yisiqephu sephepha: umyalelo ocacile, onemifanekiso yomsebenzi.

Kukhona futhi isici sokuzizwa komuntu. Isifanisi esinolwazi ngesinye isikhathi singakwazi ukubona umucu onqamulayo noma ibhawodi elidedelayo ngokushintsha kokumelana ngesikhathi sokuqinisa, okuthile okuvele kuqhunyiswe isikrufu setorque esiyisithulu. Leyo mpendulo ethintekayo iyisendlalelo esingenakuthathelwa indawo sokulawula ikhwalithi. Saqala ukubhangqa abaqashiwe abasha nalaba omakadebona benzelwe imisebenzi ebalulekile yokufaka amabhawudi, sithwebula lolo lwazi oluyimfihlo.

Ukubheka Phambili: I-Smart Joint?

Kukhulunywa ngezinsimbi ezihlakaniphile ezinezinzwa ezishumekiwe zokuqapha ukulayisha kuqala. Ngiyakungabaza ukusetshenziswa okubanzi. Izindleko, inkimbinkimbi, nokuqina ezindaweni zezimboni ezinokhahlo kuyizithiyo ezinkulu. Okwamanje, indlela ehlakaniphile esebenzayo isebenzisa isilinganiso sokwelulwa kwebhawudi ye-ultrasonic ekufakweni okubalulekile, okukodwa okufana nezisekelo ezinkulu ze-turbine. Ikunikeza isilinganiso esiqondile somthwalo, sidlula zonke izinhlobo zokungqubuzana. Kuyabiza futhi kuhamba kancane, kodwa kwilunga awufuni neze ukwehluleka, isheke lokugcina.

Umngcele wangempela, ngokubona kwami, usekuklanyweni kokuhlakazwa nokugcinwa kahle. Imishini esimeme idinga ukuseviswa. I-anti-loosening tech ebamba iqinile ngemva kweminyaka emihlanu (ngibheke wena, amanye ama-threadlockers amakhemikhali) iphambene nokusimama. Okufanelekile yilunga elihlala likhona phakathi nokusebenza kodwa lingahlakazwa ngamathuluzi ajwayelekile ngesikhathi sokulungiswa kabusha. Kungakho ngincika ezintweni zokukhiya ezingasebenziseka kabusha. Bangase badinge ukushintshwa ngemva kwemijikelezo embalwa, kodwa lokho kungcono kunokusika noma ukubhoboza ibhawodi futhi kulimaze impahla yomzali.

Ekugcineni, kungumdlalo wesistimu. Awukwazi nje ukugxila ekuzinzeni. Iqala ngokuhlanganisa okuklanywe kahle, ikhetha ubuchwepheshe bokukhiya obufanele, obuhlala isikhathi eside bendawo, isebenzise ngokunemba, nezinhlelo zawo wonke umjikelezo wempilo. Izinkampani ezihlinzeka ngezingxenye zomzimba na- ukuhlakanipha kwesicelo, njengeqembu ku Ama-zitai fasteners kuleyo sizinda esikhulu sokukhiqiza se-Handan, yiba ozakwethu, hhayi nje abathengisi. Ngoba i-fastener esimeme kakhulu yileso osifaka kahle, kanye, bese uyakhohlwa impilo yonke yomshini.