Pin ncej innovation tsav sustainability? 

Thaum koj hnov ​​txog kev ruaj ntseg hauv kev tsim khoom, tej zaum koj yuav xav txog cov khoom loj-daim pib: lub zog tauj dua tshiab rau cov nroj tsuag, hloov mus rau cov hlau siv dua tshiab, lossis txiav cov khib nyiab pov tseg. Tsis tshua muaj neeg txo hwj chim Tus Pin Ncej los xav. Qhov ntawd yog qhov chaw dig muag. Tau ntau xyoo, cov lus piav qhia yog tias fasteners yog cov khoom lag luam - pheej yig, hloov tau, thiab ua haujlwm zoo li qub. Kev txhawb nqa kev txhawb nqa tau pom tias yog ib yam uas tshwm sim nyob ib puag ncig lawv, tsis yog los ntawm lawv. Tab sis yog tias koj tau nyob hauv lub Hoobkas hauv pem teb lossis hauv cov rooj sib tham tsim qauv, koj paub tias qhov twg yog qhov tseeb, gritty efficiency nce - lossis poob - raug kaw. Nws yog hais txog kev rov xav txog qhov tseem ceeb ntawm cov khoom siv thauj khoom los tsav cov khoom siv tau zoo, kev ua haujlwm ntev, thiab kev txo cov peev txheej thoob plaws. Cia kuv unpack qhov ntawd.

Qhov hnyav ntawm ib grams: Cov khoom siv ua haujlwm zoo li qhov pib

Nws pib nrog cov lus nug yooj yim: vim li cas tus pin no nyob ntawm no, thiab nws puas yuav tsum hnyav? Nyob rau hauv ib qhov project yav dhau los rau ib lub tshuab ua liaj ua teb, peb tau saib ntawm tus pin pivot rau kev sib txuas ntawm cov tshuab txiav. Tus thawj spec yog 40mm txoj kab uas hla, 300mm ntev khoom carbon steel pin. Nws tau ua li ntawd rau ntau xyoo lawm, ib feem ntawm kev nqa khoom. Lub hom phiaj yog txo tus nqi, tab sis txoj kev coj ncaj qha mus rau kev ruaj ntseg. Los ntawm kev soj ntsuam FEA kom raug ntawm lub sijhawm thauj khoom tiag tiag - tsis yog phau ntawv qhia kev nyab xeeb ntawm 5 - peb pom tau tias peb tuaj yeem hloov mus rau lub zog siab, qis-alloy steel thiab txo txoj kab uas hla mus rau 34mm. Qhov ntawd txuag tau 1.8 kg ntawm steel ib tus pin. Muab qhov ntawd los ntawm 20,000 units ib xyoos. Qhov cuam tshuam tam sim ntawd yog cov khoom siv tsawg dua mined, ua tiav, thiab thauj. Cov pa roj carbon hneev taw ntawm kev tsim cov hlau yog loj heev, yog li txuag ze li ntawm 36 metric tons ntawm cov hlau txhua xyoo tsis yog ib qho khoom siv xwb; nws yog ib puag ncig tangible. Qhov kev sib tw tsis yog engineering; nws yog convincing procurement tias ib tug me ntsis kim qib ntawm steel ib kilogram yog tsim nyog rau tag nrho cov system txuag. Qhov ntawd yog kev hloov kev coj noj coj ua.

Qhov no yog qhov chaw ntawm thaj chaw ntawm kev tsim khoom tseem ceeb. Hauv cov chaw xws li Yongnian District hauv Handan, Hebei - qhov chaw tseem ceeb ntawm kev tsim khoom hauv Suav teb - koj pom cov khoom siv ntsuas no ua si ntawm kev lag luam. Ib lub tuam txhab ua haujlwm muaj, zoo li HANDAN ZITAI FREWER RAUG UA MOV., Ltd., zaum hauv nruab nrab ntawm cov khoom siv loj heev. Lawv cov kev txiav txim siab ntawm cov khoom siv thiab cov txheej txheem optimization ripple. Thaum lawv xaiv ua hauj lwm nrog steel mills uas muab cov khoom huv si, zoo ib yam billets, nws txo cov nqi seem hauv lawv tus kheej forging thiab machining txheej txheem. Cov khoom seem tsawg txhais tau hais tias tsawg zog khib nyiab remelting los yog rov ua cov khoom tsis zoo. Nws yog cov tshuaj tiv thaiv kab mob ntawm kev ua tau zoo uas pib nrog cov pob zeb nyoos thiab xaus nrog qhov ua tiav Tus Pin Ncej uas tsis dhau-engineer qhov teeb meem. Koj tuaj yeem kawm paub ntau ntxiv txog lawv cov ntsiab lus ua haujlwm ntawm lawv qhov chaw, https://www.zitai fasteners.com.

Tab sis kev txo cov khoom siv muaj nws qhov txwv. Koj tsuas tuaj yeem ua tus pin kom nyias ua ntej nws ua tsis tiav. Cov pem hauv ntej tom ntej tsis yog tsuas yog tshem tawm cov khoom, tab sis muab kev ua tau zoo rau hauv. Qhov ntawd ua rau kev kho saum npoo thiab kev tsim khoom siab heev.

Tshaj Chrome: Qhov Tsis Pom Lub Neej-Extension Ua Si

Corrosion yog qhov ntsiag to killer ntawm machinery thiab yeeb ncuab ntawm sustainability. Ib tus pin ua tsis tiav vim xeb tsis tsuas yog nres lub tshuab; nws tsim ib qho kev tshwm sim pov tseg - tus pin tawg, lub sijhawm poob qis, kev hloov pauv kev ua haujlwm, qhov muaj peev xwm ntawm kev puas tsuaj. Cov lus teb qub tsev kawm ntawv yog tuab electroplated chrome. Nws ua haujlwm, tab sis cov txheej txheem plating yog qhov tsis zoo, suav nrog hexavalent chromium, thiab nws tsim ib qho chaw uas tuaj yeem nti, ua rau galvanic corrosion pits.

Peb tau sim nrog ntau yam kev xaiv. Ib qho yog lub siab-density, low-friction polymer txheej. Nws ua haujlwm zoo nkauj hauv chav kuaj thiab hauv qhov chaw kuaj huv huv. Txo kev sib txhuam, zoo heev corrosion kuj. Tab sis nyob rau hauv lub tshav pob, ntawm kev tsim kho excavator ua hauj lwm hauv abrasive silt, nws hnav los ntawm 400 teev. Kev ua tsis tiav. Zaj lus qhia yog tias kev ruaj khov tsis yog hais txog kev huv; nws yog hais txog ib yam khoom uas kav ntev hauv lub ntiaj teb tiag. Qhov kev daws teeb meem zoo dua tau hloov mus ua txoj hauv kev sib txawv: kev kho ferritic nitrocarburizing (FNC) ua ke nrog lub foob tom qab oxidation. Qhov no tsis yog txheej txheej; nws yog txheej txheem diffusion uas hloov qhov chaw metallurgy. Nws tsim cov txheej sib sib zog nqus, tawv, thiab tsis txaus ntseeg corrosion-resistant txheej. Tus pin tus tub ntxhais tseem tawv, tab sis qhov saum npoo tuaj yeem ua kom puas thiab tiv thaiv xeb ntev dua li plating. Lub neej ntev ntawm kev sib koom ua ke hauv peb qhov kev sim teb tau nce ob npaug. Qhov ntawd yog ob lub neej ua haujlwm rau tus nqi ntawm ib qho ntawm cov pa roj carbon monoxide los ntawm kev tsim khoom. Lub zog rau FNC txheej txheem yog qhov tseem ceeb, tab sis thaum amortized tshaj ob zaug ntawm kev pab cuam lub neej, tag nrho ib puag ncig lub nra poob qis.

Qhov no yog hom kev lag luam tawm kev tsom xam uas tshwm sim hauv av. Qhov kev xaiv ntsuab tshaj plaws ntawm daim ntawv tsis yog ib txwm muaj zog tshaj plaws. Qee zaum, kev tsim khoom siv hluav taws xob ntau dua rau cov khoom siv yog tus yuam sij rau kev txuag nyiaj ntau rau tag nrho lub tshuab. Nws yuam kom koj xav hauv cov tshuab, tsis yog qhov sib cais.

Logistics Footprint nkaum hauv ib lub thawv

Ntawm no yog lub kaum sab xis feem ntau tsis nco qab: ntim thiab logistics. Peb ib zaug tshawb xyuas cov nqi carbon ntawm kev tau txais tus pin los ntawm lub Hoobkas hauv Hebei mus rau cov kab sib dhos hauv lub teb chaws Yelemees. Cov pins tau muab qhwv rau hauv daim ntawv roj, muab tso rau hauv cov thawv me me, tom qab ntawd mus rau hauv ib lub thawv loj loj, nrog cov khoom ua npuas ncauj ntau. Lub volumetric efficiency yog txaus ntshai. Peb tau xa khoom huab cua thiab ntim khoom pov tseg.

Peb tau ua haujlwm nrog tus neeg muag khoom - qhov xwm txheej uas cov chaw tsim khoom zoo li Zitai, nrog rau qhov sib thooj rau cov tsheb ciav hlau loj thiab cov hlab ntsha loj xws li Beijing-Guangzhou Railway thiab National Highway 107, muaj qhov zoo dua qub - txhawm rau txhim kho pob. Peb tsiv mus rau ib qho yooj yim, recyclable cardboard lub tes tsho uas tuav kaum pins nyob rau hauv ib tug meej matrix, sib cais los ntawm cardboard tav. Tsis muaj npuas, tsis muaj yas qhwv (lub teeb, biodegradable anti-tarnish ntawv hloov). Qhov no nce tus naj npawb ntawm pins ib lub thawv xa khoom los ntawm 40%. Qhov ntawd yog 40% tsawg dua lub thawv xa khoom rau tib qhov tso zis. Kev txuag roj thoob dej hiav txwv freight yog staggering. Qhov no yog Tus Pin Ncej kev tsim kho tshiab? kiag li. Nws yog ib qho kev tsim kho tshiab hauv nws txoj kev xa khoom, uas yog ib feem tseem ceeb ntawm nws lub neej cuam tshuam. Lub tuam txhab qhov chaw, muab kev thauj mus los yooj yim heev, tsis yog kev muag khoom xwb; nws yog ib tug lever rau txo freight mais thaum ua ke nrog ntse ntim. Nws hloov qhov tseeb ntawm thaj chaw mus rau hauv qhov muaj txiaj ntsig zoo.

Thaum Standardization Fights pov tseg

Tus tsav rau customization yog ib tug npau suav phem sustainability. Txhua tus pin tshwj xeeb yuav tsum muaj nws tus kheej cov cuab yeej, nws tus kheej teeb tsa ntawm CNC, nws tus kheej cov khoom lag luam, nws txoj kev pheej hmoo ntawm kev ploj mus. Kuv tau pom warehouses tag nrho cov tshwj xeeb pins rau cov cav tov ntev tawm ntawm ntau lawm. Qhov ntawd yog embodied lub zog thiab cov khoom siv zaum tsis muaj zog, destined rau seem.

Ib qho kev txav muaj zog yog kev nruj nruj hauv ib tsev neeg cov khoom. Ntawm qhov project roj teeb lub tsheb tsis ntev los no, peb tau tawm tsam kom siv tib txoj kab uas hla thiab cov khoom siv rau txhua qhov chaw nyob sab hauv, txawm tias hla ntau qhov sib txawv. Peb sib txawv tsuas yog qhov ntev, uas yog ib qho yooj yim txiav tawm kev ua haujlwm. Qhov no txhais tau hais tias ib qho khoom siv raw khoom, ib qho kev kho cua sov, ib qho kev tswj xyuas zoo. Nws yooj yim los ua ke (tsis muaj kev pheej hmoo ntawm kev xaiv tus pin tsis ncaj ncees lawm) thiab txo qis cov khoom lag luam nyuaj. Cov muaj zog nce ntawm no yog nyob rau hauv lean manufacturing hauv paus ntsiab lus: txo kev teeb tsa kev hloov pauv, txo qis cov khoom seem seem, thiab tshem tawm cov khib nyiab los ntawm kev tsis meej pem. Nws tsis yog glamorous, tab sis nws yog qhov tiag, systemic peev txheej efficiency tau yug los. Qhov kev tawm tsam feem ntau yog los ntawm cov kws tsim qauv tsim uas xav ua kom zoo dua txhua tus pin rau nws qhov tshwj xeeb thauj khoom, feem ntau nrog qhov nce ntawm marginal. Koj yuav tsum qhia lawv tag nrho cov nqi - nyiaj txiag thiab ib puag ncig - ntawm qhov nyuaj.

Lub voj voog xav: Tsim rau Disassembly

Qhov no yog qhov nyuaj. Can ib Tus Pin Ncej ua ncig? Feem ntau yog nias rau hauv, welded, los yog deformed (xws li nrog ib tug circlip) nyob rau hauv ib txoj kev uas ua rau tshem tawm puas. Peb saib qhov no rau lub tshuab cua turbine suab. Cov pins ruaj cov hniav bearings yog monumental. Thaum kawg ntawm lub neej, yog tias lawv tau txeeb los yog fused, nws yog ib qho kev ua haujlwm ntawm lub teeb-kev phom sij, lub zog siv zog, thiab nws kis tau cov hlau.

Peb lub tswv yim yog ib tug tapered pin nrog ib tug standardized extraction xov ntawm ib kawg. Tus tsim yuav tsum tau machining ntau leej, yog. Tab sis nws tso cai rau kev nyab xeeb, tsis muaj kev puas tsuaj tshem tawm siv hydraulic ruber. Thaum tawm mus, qhov zoo tshaj plaws, tus pin loj-forged tuaj yeem raug tshuaj xyuas, rov ua dua yog tias tsim nyog, thiab rov siv dua hauv daim ntawv thov tseem ceeb, lossis tsawg kawg, rov siv dua li huv, qib siab steel seem, tsis yog npau suav phem sib xyaw. Tus nqi pib pib yog siab dua. Cov lus pom zoo tsis yog rau thawj tus neeg yuav khoom, tab sis rau tus neeg teb xov tooj tus nqi tag nrho ntawm cov tswv cuab tshaj 25 xyoo thiab rau lub tuam txhab decommissioning tom qab. Qhov no yog lub sij hawm ntev, tiag tiag lifecycle xav. Nws tsis tau txais kev pom zoo - lub peev txheej kev xav tseem tab tom ua - tab sis nws yog qhov kev taw qhia. Nws txav tus pin los ntawm cov khoom siv mus rau qhov khoom muaj nqis rov qab.

Yog li, yog pin ncej innovation tsav sustainability? Nws ua tau. Nws ua. Tab sis tsis yog los ntawm cov ntaub ntawv khawv koob lossis buzzwords. Nws ua kom muaj kev ruaj khov los ntawm qhov hnyav ntawm ntau txhiab qhov kev txiav txim siab: shaving grams ntawm tus qauv tsim, xaiv kev kho mob ntev dua, ntim lawv ntse dua, ua qauv tsis tu ncua, thiab tsis xav txog qhov kawg thaum pib. Nws yog nyob rau hauv txhais tes ntawm cov engineers, cov neeg npaj tsim khoom, thiab cov thawj coj zoo nyob rau hauv pem teb hauv qhov chaw xws li Handan. Tsav tsheb tsis tas yuav sau npe ntsuab; nws feem ntau sau npe ua haujlwm tau zoo, txhim khu kev qha, lossis raug nqi zoo. Tab sis lub hom phiaj yog tib yam: ua ntau dua nrog tsawg, ntev dua. Nov yog zaj dab neeg tiag tiag.