Pin shaft innovation ukuqhuba uzinzo? 

Xa usiva uzinzo kwimveliso, mhlawumbi ucinga ngezinto ezinamatikiti amakhulu: amandla ahlaziyekayo kwisityalo, ukutshintshela kwintsimbi ehlaziyiweyo, okanye ukusika inkunkuma epholisayo. Kunqabile ukuba umntu othobekileyo enze njalo I-shaft shoft yiza engqondweni. Leyo yindawo eyimfama eqhelekileyo. Kangangeminyaka, ingxelo ibiyeyokuba iziqhoboshi zizinto ezithengiswayo-zixabiso eliphantsi, ezinokuthathelwa indawo, kwaye zisebenza ngokuzinzileyo. Uxinzelelo lozinzo lwabonwa njengento eyenzeka ngakubo, hayi ngabo. Kodwa ukuba uke waba kumgangatho wefektri okanye kwiintlanganiso zokuphonononga ukuyila, uyazi ukuba kulapho okwenene, ukuzuza kwe-gritty-effective-okanye ilahleko-ivalelwe. Oku akukho malunga ne-greenwashing icandelo; imalunga nokucinga ngokutsha into esisiseko yokuthwala umthwalo wokuqhuba ukusebenza kakuhle kwezinto, ubomi obude, kunye nokunciphisa izixhobo ezibanzi. Makhe ndiyikhuphe loo nto.

Ubunzima beGram: Ubuchule bezinto eziphathekayo njengendawo yokuQala

Iqala ngombuzo olula: kutheni le nto isikhonkwane apha, kwaye kufuneka ibe nzima kangaka? Kwiprojekthi edlulileyo yomenzi woomatshini bezolimo, besijonge iphini lokuqhawuka lonxibelelwano lokuvuna. I-spec yasekuqaleni yayiyi-40mm ububanzi, i-300mm iphini yentsimbi yentsimbi eqinileyo ubude. Kwakuyiloo ndlela amashumi eminyaka, inxalenye yokuqhubela phambili. Injongo yayikukuncitshiswa kweendleko, kodwa indlela ikhokelele ngqo kuzinzo. Ngokuqhuba uhlalutyo olufanelekileyo lwe-FEA kwimijikelezo yomthwalo wangempela-kungekhona nje into yokhuseleko lweencwadi ze-5-saqonda ukuba sinokutshintshela kumandla aphezulu, insimbi ephantsi kunye nokunciphisa ububanzi ukuya kwi-34mm. Oko konga i-1.8 kg yentsimbi ngephini ngalinye. Phindaphinda loo nto ngama-20,000 eeyunithi ngonyaka. Impembelelo ekhawulezileyo yaba yimathiriyeli ekrwada encinci yombiwa, yalungiswa, kwaye yathuthwa. I-carbon footprint yokuvelisa loo ntsimbi inkulu kakhulu, ngoko ke ukonga phantse iitoni ze-36 zeemetric zentsimbi ngonyaka yayingengokuphumelela kweendleko ze-line-item; yayiyimekobume ebambekayo. Umngeni yayingebobunjineli; Ukuthengwa kwentsimbi bekukuqinisekisa ukuba ibakala lentsimbi elibiza kakhulu ngekhilogram nganye belifanele ukonga inkqubo iyonke. Olo lutshintsho lwenkcubeko.

Kulapho ijografi yemveliso ibalulekileyo. Kwiindawo ezinje ngeSithili saseYongnian eHandan, iHebei-eyona ndawo iphambili kwimveliso ye-fastener e-China-uyabona le calculus yezinto eziphathekayo idlala kwinqanaba lemizi-mveliso. Inkampani esebenza apho, njengaye I-Sunnian Zitai Festener Fishaner Comment Com., ihlala embindini wothungelwano olukhulu lonikezelo. Izigqibo zabo malunga nokufunwa kwezinto eziphathekayo kunye nenkqubo yokuphucula ziyaphuphuma. Xa bekhetha ukusebenza kunye neentsimbi zetsimbi ezibonelela ngeebhilidi ezicocekileyo, ezihambelanayo, kunciphisa amaxabiso e-scrap kwiinkqubo zabo zokuzenzela kunye nomatshini. Ukucutheka kwenkunkuma kuthetha ukuchithwa kwamandla amancinci ekunyibilikeni okanye ukusetyenzwa kwakhona kweendawo ezineziphene. Yimpendulo yekhonkco yokusebenza kakuhle eqala nge-billet eluhlaza kwaye iphele ngokugqitywa I-shaft shoft loo nto ayiyigqithisi ingxaki. Unokufunda ngakumbi malunga nomxholo wabo wokusebenza kwindawo yabo, https://www.zitai fasteners.com.

Kodwa ukunciphisa izinto eziphathekayo kunemida yakho. Unokwenza kuphela ipini ebhityileyo ngaphambi kokuba isilele. Umda olandelayo awuthathi nje izinto eziphathekayo, kodwa ukubeka ukusebenza. Oku kukhokelela kunyango oluphezulu kunye nokuveliswa okuphezulu.

Ngaphaya kweChrome: Ukudlala okuNgabonwayo koLwandiso loBomi

ICorrosion ngumbulali othuleyo koomatshini kunye notshaba lozinzo. Iphini engaphumeleliyo ngenxa yomhlwa ayimiseli nje umatshini; idala isiganeko selahleko—isikhonkwane esaphukileyo, ixesha lokuphumla, ukutshintshwa kwabasebenzi, umonakalo onokuba sisibambiso. Impendulo yesikolo esidala yayingqindilili ye-electroplated chrome. Iyasebenza, kodwa inkqubo yokucwenga imbi, ibandakanya i-chromium enehexavalent, kwaye yenza umphezulu onokuthi utshiphu, okhokelela kwimingxuma ye-galvanic corrosion.

Siye sazama ezinye iindlela ezininzi. Enye yayinoxinaniso oluphezulu, icolymer ekhubekayo ephantsi. Isebenze kakuhle kwilebhu nakwiindawo zovavanyo ezicocekileyo. Ukukhuhlana okuncitshisiweyo, ukuchasana nokugqwesa okugqwesileyo. Kodwa ebaleni, kumatshini wokugrumba osebenza kwintlenga erhawukileyo, yaphela ngeeyure ezingama-400. Ukusilela. Isifundo yayikukuba uzinzo alukho malunga nenkqubo ecocekileyo nje; imalunga nemveliso ehlala kwihlabathi lenene. Isisombululo esizinzileyo sajika saba yindlela eyahlukileyo: unyango lwe-ferritic nitrocarburizing (FNC) oludityaniswe nesitywina se-post-oxidation. Oku akusiyo isambatho; yinkqubo yokusasaza etshintsha isinyithi esingaphezulu. Yenza umaleko onzulu, oqinileyo, kunye nokumelana nomhlwa ngendlela emangalisayo. Undoqo wepini uhlala uqinile, kodwa umphezulu unokusingatha i-abrasion kwaye uxhathise umhlwa ixesha elide kunokubeka. Ubomi bomdibaniso wepivot kuvavanyo lwethu lommandla buphindwe kabini. Leyo yimijikelo emibini yobomi ngexabiso elinye ngokuhambelana nekhabhoni efakwe kwimveliso. Amandla enkqubo ye-FNC abalulekile, kodwa xa ehlawulwe kabini kubomi benkonzo, umthwalo opheleleyo wokusingqongileyo uyehla.

Olu luhlobo lohlalutyo lokurhweba okwenzeka phantsi. Inketho eluhlaza kakhulu ephepheni ayisoloko ihleli. Ngamanye amaxesha, inyathelo lokuvelisa amandla angaphaya kwecandelo lisitshixo kugcino olukhulu lomatshini wonke. Ikunyanzela ukuba ucinge kwiinkqubo, hayi iindawo ezizimeleyo.

Logistics Footprint Ifihlwe kwiKhathoni

Nantsi i-engile ehlala iphoswa: ukupakishwa kunye nolungiselelo. Sakha saphicotha iindleko zekhabhoni zokufumana ipini kumzi-mveliso waseHebei ukuya kumgca wendibano eJamani. Izikhonkwane zazisongelwa ngokwazo kwiphepha le-oyile, zifakwe kwiibhokisi ezincinci, emva koko zifakwe kwibhokisi enkulu, ene-foam filler. Ukusebenza kwe-volumetric kwakuyoyikeka. Sasithumela umoya kunye nokupakisha inkunkuma.

Sisebenze kunye nomthengisi-imeko apho umenzi onjengoZitai, ekufutshane nomgaqo kaloliwe omkhulu kunye nemithambo yendlela efana neBeijing-Guangzhou Railway kunye neNational Highway 107, enenzuzo yendalo - ukuyila ngokutsha ipakethi. Safudukela kumkhono wekhadibhodi olula, onokuphinda usetyenziswe obambe izikhonkwane ezilishumi kwimatrix echanekileyo, eyohlulwe ngeembambo zekhadibhodi. Akukho gwebu, akukho plastiki yokusonga (iphepha elichasayo elinokonakala endaweni yoko). Oku kwandisa inani lezikhonkwane kwisikhongozeli sokuthumela ngenqanawa nge-40%. Leyo yi-40% yokuthunyelwa kwesikhongozeli esincinci kwimveliso efanayo. Ukongiwa kwamafutha kuthutho elwandle kuyakhwankqisa. Oku kunjalo I-shaft shoft into entsha? Ngokuqinisekileyo. Yinto entsha kwinkqubo yokuhanjiswa kwayo, eyona nxalenye iphambili yempembelelo yayo yomjikelo wobomi. Indawo yenkampani, enikezela ngezothutho ezilula kakhulu, akukhona nje ukuthengisa; sisixhobo sokunciphisa iimayile zomthwalo xa zidityaniswe nokupakishwa kobuchule. Ijika inyani yejografi ibe yinto ezinzileyo.

Xa Umgangatho Ulwa neNkunkuma

Ukuqhuba ukwenza ngokwezifiso kuliphupha elibi lozinzo. Yonke iipini ekhethekileyo ifuna izixhobo zayo, ukuseta i-CNC, i-inventory slot yayo, umngcipheko wayo wokuphelelwa lixesha. Ndibone iindawo zokugcina iimpahla ezigcwele izikhonkwane ezikhethekileyo zoomatshini ixesha elide ngaphandle kwemveliso. Oko kuqulathe amandla kunye nezinto ezihlala zingasebenzi, ezimiselwe ukulahlwa.

Intshukumo enamandla kukumiselwa komgangatho ndlongo phakathi kosapho lwemveliso. Kwiprojekthi yokupakisha ibhetri yemoto yombane yamva nje, siye salwela ukusebenzisa idiameter efanayo kunye nemathiriyeli kuzo zonke izikhonkwane zokubeka indawo zangaphakathi, nakuzo zonke iimodyuli ezahlukeneyo. Satshintsha ubude kuphela, nto leyo eyinto elula yokusika. Oku kwakuthetha isitokhwe semathiriyeli ekrwada, ibhetshi enye yonyango lobushushu, iprotocol yolawulo lomgangatho omnye. Yenze lula ukudibanisa (akukho mngcipheko wokuchola iphini elingalunganga) kwaye yanciphisa kakhulu ubunzima boluhlu. I ukuzinza inzuzo apha ikwimigaqo yokwenziwa ebhityileyo: ukunciphisa utshintsho lokumisela, ukunciphisa uluhlu lwempahla yentsalela, nokuphelisa inkunkuma ekubhidekeni. Ayisiyonto intle, kodwa kulapho ubukho bokwenyani, ubuchule benkqubo buzalwa khona. Ukuxhathisa kudla ngokuvela kwiinjineli zoyilo ezifuna ukwenza iphini nganye ngomthwalo wayo othile, rhoqo ngenzuzo yomda. Kufuneka ubabonise ixabiso elipheleleyo—elingokwemali nelokusingqongileyo—lobo bunzima.

Ingcamango yeSetyhula: Uyilo lweDisassembly

Le yeyona inzima. Ngaba a I-shaft shoft ibe setyhula? Uninzi lucinezelwe ngaphakathi, ludityanisiwe, okanye lukhubazeke (njenge-circlip) ngendlela eyenza ukususwa kube konakalisa. Sijonge oku kwi-pitch system ye-injini yomoya. Izikhonkwane ezikhusela iibheringi zeblade zibaluleke kakhulu. Ekupheleni kobomi, ukuba zibanjiwe okanye zixutywe, kukusebenza kwetotshi-kuyingozi, kunamandla amakhulu, kwaye kungcolisa intsimbi.

Isindululo sethu yayiyipini ephothiweyo enomsonto osemgangathweni wokutsalwa kwelinye icala. Uyilo lwalufuna oomatshini abachane ngakumbi, ewe. Kodwa ivumele ukususwa okukhuselekileyo, okungonakalisi usebenzisa i-hydraulic puller. Xa sele iphumile, loo pini ekumgangatho ophezulu, ekhonjiweyo enkulu inokuhlolwa, iphinde isetyenziswe xa kuyimfuneko, kwaye iphinde isetyenziswe kwisicelo esingabalulekanga kangako, okanye ubuncinci, ihlaziywe njengentsimbi ecocekileyo, ekumgangatho ophezulu, ingeyiyo i-nightmare exubeneyo. Ixabiso leyunithi yokuqala beliphezulu. Isindululo sexabiso sasingekho kumthengi wokuqala, kodwa kwixabiso lilonke lomsebenzi wobunini kwiminyaka engama-25 nakwinkampani yokuphelisa ugunyaziso kamva. Le yingcinga yexesha elide, yokwenyani yomjikelo wobomi. Ayikamkelwa ngokubanzi-ingqondo yeendleko ezinkulu isalawula-kodwa ngumkhombandlela. Isusa isikhonkwane kwi-asethi esetyenziswayo ukuya kwi-asethi efumanekayo.

Ngoko, kunjalo pin shaft innovation ukuqhuba uzinzo? Inga. Iya. Kodwa hayi ngemathiriyeli yomlingo okanye i-buzzwords. Iqhuba uzinzo ngobunzima obuqokelelweyo bewaka lezigqibo zepragmatic: ukucheba iigram kuyilo, ukukhetha unyango oluhlala ixesha elide, ukupakisha ngobuchule, ukulinganisa ngokungapheliyo, kunye nesibindi sokucinga ngesiphelo ekuqaleni. Kusezandleni zeenjineli, abacwangcisi bemveliso, kunye nabaphathi bomgangatho kumgangatho kwiindawo ezifana ne-Handan. Ukuqhuba akusoloko kubhalwe luhlaza; idla ngokubhalwa ngokufanelekileyo, ethembekileyo, okanye eyongayo. Kodwa indawo ekuyiwa kuyo iyafana: ukwenza okuninzi ngokuncinci, ixesha elide. Elona bali lokwenyani.